Introduction Completion Solutions - halliburton.com

1 Introduction011-1 Completion SolutionsIntroductionHalliburton offers a wide range of Completion products and services designed to maximize well production including subsurface safety systems, high-pressure packer systems, intervention Solutions , flow controls, and expandable liner technology as well as intelligent completions and multilateral systems. Our state-of-the-art manufacturing and testing facilities enhance our commitment to providing innovative, value-added Completion ProductsThis catalog contains descriptions, illustrations, specifications, and ordering information for halliburton Completion products, including: Multilateral completions Intelligent completions technology Remote open close technology Unconventional completions Openhole isolation systems Liner hanger systems Production packers Isolation barrier valves Subsurface safety systems Subsurface flow controls Straddles and pack-off equipmentSand Control Solutions and Service Tools catalogs are also Solutions1-2 Completion ServicesHalliburton Completion specialists are highly trained at our world-class training centers and are equipped with the tools to provide the finest and safest pre-job, post-job, and on-site service.

2 The full weight of halliburton corporate resources lies behind its Completion specialists. These resources include innovative research and development, advanced design technology, state-of-the-art testing facilities, and industry-recognized quality assurance , Health, Safety, and Environment ProgramRather than only focus on a quality system such as ISO 9001, halliburton has chosen to develop a business system that incorporates quality, health, safety, and environmental (QHSE) requirements in a single management system. The halliburton Management System (HMS) defines our processes and includes quality, safety, environmental, and occupational health check , Safety, and Environmental PolicyHalliburton recognizes the importance of meeting society's needs for health, safety, and protection of the environment.

3 We work proactively with employees, customers, the public, governments, and others to use natural resources in an environmentally sound manner, emphasizing the safety of employees and the public as well as the needs of future generations. We are dedicated to continuous improvement of our global HSE processes, while we supply high-quality products and services to customers. To meet these responsibilities, we manage our business according to the HSE CentersHalliburton training centers deliver training Solutions to grow the competence of our personnel in meeting customer needs. Training can also be acquired at the individual locations around the world through home study, online courses, and on-the-job training. Cairo, Egypt Carrollton, Texas Duncan, Oklahoma Ft Worth, Texas Houston, Texas Montrose, Scotland Tronoh, Malaysia Villahermosa, MexicoResearch, Development, and EngineeringHalliburton provides customers with advanced technology and outstanding personnel to solve problems efficiently and effectively.

4 Research, development, and engineering efforts are conducted at various locations: Carrollton Technology Center, Carrollton, Texas Singapore Technology Center, Singapore Spring Technology Center, Spring, Texas Duncan Technology Center, Duncan, Oklahoma UK Technology Center, Arbroath, ScotlandGlobal Technology CapabilitiesHalliburton Completion Tools technology facilities provide the latest advanced technological equipment available, giving halliburton comprehensive, in-house environmental testing capabilities for downhole tools. With major engineering facilities in both the Eastern and Western Hemispheres, halliburton can provide timely delivery of crucial LaboratoriesOur polymer laboratories test and evaluate the latest polymeric materials for both surface and downhole applications.

5 Equipment includes a full thermal analysis suite as well as test cells capable of testing seal materials from -40 up to 500 F (260 C) and pressures of up to 40,000 psi (2758 bar). In addition, extensive studies are conducted on the effects of organic amine corrosion inhibitors on elastomers. halliburton research in seal materials has yielded elastomer compounds unrivaled in the industry. Metallurgical LaboratoriesMechanical testing and certification performed in the metallurgical laboratories provide analysis and daily support for manufacturing operations. An important function of the metallurgical laboratory is supplying materials recommendations to customers based on individual well data. Heat treatment tests determine whether alloys will function downhole as needed. A scanning electron microscope can examine the surfaceof a failure to determine the cause, whether it be environmental embrittlement, incorrect chemistry,or overstress.

6 Completion Solutions | Introduction1-3 Engineering Test FacilitiesWith a commitment to technology innovation, halliburton continues to deliver technically superior, value-added products and services. A key component of this process is the state-of-the-art testing and design validation facilities at our various technology centers, which provide: Engineering analysis and support High-temperature/high-pressure testing Tool qualification to API and ISO requirementsMike Adams Test Well FacilityAs the demand for energy increases, the drilling and completing of wells continues to forge new boundaries. Higher pressures, hotter wells, and tool complexities require state-of-the-art testing facilities. Named in memory of one of our most respected test department leaders, the Mike Adams test well is designed to be safe, operationally efficient, and best in class for downhole testing of tools for both vertical and horizontal applications.

7 The Mike Adams facility is a modern drilling rig that runs on clean, quiet electric power. This big-bore well has a cased hole configured with 20- 13 3/8- 9 5/8-in. casing. The 9 5/8-in. casing starts at 5,200 ft (1585 m) and kicks off the vertical bore through a 16 /100-ft ( ) radius into a horizontal section. The facility features an air-conditioned observation room with a safe viewing room for customers, a modern data acquisition system, dressing facilities, and an office Well SimulatorsDeep well simulators at the Carrollton, Texas and Singapore Technology Centers are equipped to develop and test Completion products under simulated downhole temperatures and pressures, identify potential well control problems, and mitigate risks in field operations. These facilities have the capability to test in simulated conditions up to 700 F (371 C) and hydrostatic pressures up to 30,000 psi ( MPa) in Carrollton and up to 40,000 psi ( MPa) in Adams Test WellHalliburton state-of-the-art research and testing facilities, which include the deep well simulator (shown), accelerate development of new equipment technology already in demand by the petroleum Solutions1-4 High-Temperature Test FacilitiesOur High-Temperature Gas Test facilities located in Carrollton, Texas, and Singapore are specifically built for testing with liquids or nitrogen gas with a working pressure of 40,000 psi and a maximum of 4 ft ( m ) of nitrogen gas.

8 Each facility has vertical test cells designed to accommodate assemblies up to 45-ft ( ) long and 28 in. (711 mm) in diameter, and temperature ranges of 700 F (371 C) to 32 F (0 C). The device undergoing testing receives uniformly heated/cooled air to simulate severe temperatures in a downhole environment. These facilities also have a horizontal bunker rated to the same pressure/volume as the test test facilities are used to test experimental designs for use in high-pressure/high-temperature (HP/HT) wells. The high-temperature test facilities are ideally suited for testing packers per ISO 14310/API 11D for all V class ratings. Each test cell is designed to accommodate assemblies up to 30 ft ( m) and 30 in. (762 mm) in diameter and has a temperature range up to 700 F (371 C).

9 The device undergoing testing receives uniformly heated air to simulate severe temperatures of our high-temperature test facilities feature a nitrogen gas system that makes the cell s sealed/contained atmosphere nonflammable. An oxygen analyzer and alarm system monitors the cell s atmosphere, and controls are provided to maintain inert mixtures for lower explosion limit control. With these advanced capabilities, halliburton can accelerate the development of new equipment technology already in demand by the petroleum Test FacilityThe multilateral test facility comprises a shop area to prepare long assemblies for testing and a control room to run tests on the 144-ft-long (44-m-long) test beam. The test beam can push up to 200,000 lb, pull 150,000 lb, and stroke in 10-ft (3-m) increments.

10 The shop also houses the TorqueMaster Model 8026 unit for assembly makeup and breakout operations. This top-of-the-line facility is equipped with all of the necessary tools so that full assemblies can be tested. Should a customer want to attend a test, the control room is outfitted with monitors and multiple cameras that monitor the testing area. Additionally, a GoPro camera is available that can be deployed for close-ups of critical test areas. This testing facility helps ensure that customers receive the high-quality equipment they is a trademark of National Oilwell is a registered trademark of GoPro, Gas FacilityHAL37800 HAL42886 Multilateral test facility workshop includes TorqueMaster unit, vices, and overhead Solutions | Introduction1-5 Swell Technology Test FacilityThe Swell Technology test facility provides the latest technologies in pressure monitoring, swell rate testing, and fluid compatibility for both full-scale and small-scale tests.