John Deere 4730 & 4830 Sprayers - Lincoln Farms

1 automated Lubrication System Installation/Operator Instructions john Deere 4730 & 4830 Sprayers Kit Part Number: 275998 Rev. 1, 2/08, CWA Contents Pages Introduction 3 Preparation 4 Bill of Material 5 Component Appendix 6 - 9 System Operation 10 Valve Operation 11 - 12 System Schematic (Overview) 13 Lubrication Point Overview 14 Component Installation Detail 15 - 41 Timer Operation and Settings 42-43 System Start-up 44 System Inspection 45 Troubleshooting 46 48 Off Season Maintenance Procedure 49 50 2 Introduction Thank you for purchasing the Quicklub On Board Grease System for your john Deere Sprayer.

2 The system has been designed to increase the component life and overall productivity of your equipment, while reducing labor costs related to the traditional method of point-by-point manual lubrication. The system consists of the Quicklub progressive metering valves that positively displace and meter precise amounts up to #2 shop grease down to -13 F temperature. Grease is distributed to each connected point through high-pressure tube and hose. This Quicklub kit is designed to work with your john Deere Sprayer. This is a fully automated lubrication system utilizing a 12 volt DC heavy duty electric pump with integrated timer that dispenses lubricant to the progressive metering valves at timed intervals. The lubricant is pumped to the primary metering valve, which distributes it to secondary metering valves in specific zones of service.

3 The secondary metering valves deliver measured amounts of lubricant proportional to each lube point in its zone. The components are connected with lengths of high-pressure hose and tubing that are included in the kit. Contents of the kit are specifically marked to coincide with this instruction manual to achieve a consistent and quality installation. This manual has been included with the system as an easy-to-follow guide for installation and operation. Keep it with the equipment, as it is also a trouble-shooting manual to keep your automated lubrication system working properly. This kit also contains Installation and Operation Instructions for the 203 series system supply pump. Please refer to this manual for detailed information on operations, maintenance, trouble shooting and technical data.

4 If missing, please contact Lincoln and request service page form # and reliable, the Quicklub On Board Grease System has been carefully designed using industry proven products to provide long and trouble-free life under the most severe farming conditions. For further information on this system please contact Lincoln Technical Services at 1-314-679-4200 ext. 4782# or fax 1-314-679-4357. THIS DOCUMENT (INSTALLATION INSTRUCTIONS) IS THE EXCLUSIVE PROPERTY OF Lincoln INDUSTRIAL CORPORATION ( Lincoln ). IT CONTAINS PROPRIETARY DATA AND INFORMATION DEVELOPED AT Lincoln S EXPENSE AND IS FURNISHED UPON THE EXPRESS CONDITION, ACKNOWLEDGED BY THE RECIPIENT, THAT IT S CONTENTS SHALL NOT BE DISCLOSED, COPIED OR DUPLICATED, DISSEMINATED, OR USED, EXCEPT FOR THE PURPOSES ESTABLISHED BY WRITTEN CONTRACT OR OTHERWISE AUTHORIZED BY Lincoln IN WRITING.

5 Lincoln RESERVES ALL RIGHTS UNDER PATENT, COPYRIGHT, TRADE SECRET AND OTHER APLICABLE LAWS. Quicklub is a registered trademark of Lincoln . 3 Preparation/Installation Overview The following steps will assist the installer with a systematic approach for installing the Quicklub automated lube system on the john Deere Sprayer. By following the steps outlined, a successful installation will be achieved and will increase the service life of all pins and bearings connected to the lube system. Preparation Compare the bill of material with the kit contents Clean machine thoroughly Survey the equipment and locate all lubrication points to be serviced by the lubrication system Lubricate each point with a grease gun prior to removing grease fittings to assure grease acceptance.

6 Any points that will not accept grease must be repaired prior to system installation. After confirming all points will accept grease, remove all grease fittings. Installation Overview Install appropriate adapters and tube fittings in lube points. Position valve mounting brackets on machine. Attach metering valves to previously mounted brackets. Using tubing cutters, cut to length individual tubing feed lines from secondary valves to lube points and make connections. When installing feed line tubing into the Quicklinc fittings, push until firmly seated. Neatly bundle, loom with spiral wrap provided and tie strap feed lines wherever possible to protect from abrasion. Size, cut and attach appropriate hose ends to all supply lines.

7 The high-pressure hose is used as supply lines from the pump to the primary valve and the primary to the secondary valves. It is recommended that the supply lines be routed and cut only after all valves and the electric pump have been attached to the machine. This assures the supply line is cut to the proper length. Also, allow for unrestricted movement while the machine is in motion. Route supply lines from the pump to primary valve and from the primary valve to the secondary valves and make connections. Secure supply/feed lines with tie straps, so not in harms way. Mount pump and make electrical connections (electrical diagram included with the pump).Note: if the sprayer will apply highly corrosive material, it is recommended that hose fittings or any surface subject to corrosion be coated with john Deere Clear Coat Epoxy (Part # TY25396)

8 4 Bill of Material Qty Part # Description Pump/Plate 1 94012 Pump 1 274820 Bracket Valves/Acc 1 619-28899-1 SSV 14 2 619-27122-1 SSV 6 4 619-26646-2 SSV 8 4 619-26845-2 SSV 10 9 246416 Valve Mounting Bracket 22 247023 Valve Mounting Bolt 22 51304 Valve Mounting Nut 11 242125 Zerk Cap 11 700506 High Pressure Zerk 11 67448 Tee 10 272658 Outlet Adptr Hose 74 244883 Outlet Adptr Tube 10 303-17499-3 Plug Hose/Fittings 10 272427 Hose collar 10 272401 Standpipe Straight 5 241288 Hose 12 246002 Hose End Tube/Fittings 12 274048 Tube Grey 6 244053 90 swivel 1/4-28 12 244054 90 Rigid 1/4=28 24 20026 90 adapter 1/4-28 to 1/8 30 244048 90 rigid 1/8 18 243699 90 swivel 1/8 6 20031 90 adapter 1/8 short 8 244047 Q-link straight 1/8 2 20029 90 adapter 1/8 Accessories 15 241110 Spiral Wrap 4 241054 Zip Ties 5 Component Appendix QUICKLUB COMPONENT GLOSSARYPART NUMBER ( Lincoln ) and DESCRIPTION - 203 2 Liter Pump, 12 Volt / - Divider valve SSV12 with 12 port outlets and Indicator Pin.

9 - Divider valve SSV10 with 10 port outlets and Indicator - Divider valve SSV8K with 8 port outlets and Indicator - Divider valve SSV6 with indicator and 6 port - Divider valve SSV14 with indicator pin and 14 port outlets. 6 QUICKLUB COMPONENT GLOSSARYPART NUMBER ( Lincoln ) and DESCRIPTION243699 - 90 Swivel quicklinc - QL Fitting 1/4 X 1/4 90 -1/4" Tubing x 1/8" NPT Male 90 Fitting .244047 - QL Fitting 1/4 X 1/8 Straight. - 1/8" Grease filled high pressure hose (40 ft. coil).241288 - Pump HOSE STUD, THREADED SLEEVE. - 1/8" NPT 90 7 QUICKLUB COMPONENT GLOSSARY - Male run - Grade 8 - 1/4" valve mounting - 1/4" tube Quicklinc valve outlet - Valve closure plug for Black divider - Valve mounting - 1/4" Nylon locknut for valve - Plastic Grease fitting - Nylon Ties (100 count poly bag) 7" - Feed Line Bundling Spiral Wrap (20ft.)

10 PART NUMBER ( Lincoln ) and DESCRIPTION 8 QUICKLUB COMPONENT GLOSSARYPART NUMBER ( Lincoln ) and DESCRIPTION - 1/8" NPT field installable hose VALVE, OUTLET - 1/4-28 X 1/8" Adapter, 90 - 90 Swivel quicklinc fitting. - 1/4" Grease filled Nylon Tubing (50 ft. coil).274048 - 1/8" NPT 90 - Valve closure plug for Black divider - Straight leak-proof grease 9 System Operation The key components of the Quicklub system are: 1. Pump with Integrated Timer 2. Divider valve network consisting of a Primary Valve and Secondary Valves with attached Cycle Indicator Pin. 3. A lubrication event is initiated by actuating the pump via the Integrated Timer based on a preset pause time or time between lubrication events. 4.