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JOINT FLEET MAINTENANCE MANUAL

JOINT FLEET MAINTENANCE MANUAL (JFMM) COMUSFLTFORCOMINST VOLUME II INTEGRATED FLEET MAINTENANCE DEPARTMENT OF THE NAVY COMMANDING OFFICER SUBMEPP PO BOX 2500 PORTSMOUTH NAVAL SHIPYARD PORTSMOUTH, NH 03804-2500 COMUSFLTFORCOMINST REV D 16 Oct 2019 ii JOINT FLEET MAINTENANCE MANUAL VOLUME II INTEGRATED FLEET MAINTENANCE LIST OF EFFECTIVE CHAPTERS Chapter Number Change in Effect Part 1 1 Change - 2 Change - 3 Change - 4 Change - Part II 1 Change - 2 Change - 3 Change - Part III FWD Change - 1 Change - 2 Change - 3 Change - 4 Change - 5 Change - COMUSFLTFORCOMINST REV D 16 Oct 2019 iii JOINT FLEET MAINTENANCE MANUAL VOLUME II INTEGRATED FLEET MAINTENANCE TABLE OF CONTENTS PART I CHAPTER 1 - INTRODUCTION Purpose ..II-I-1- 1 Scope ..II-I-1- 1 Changes and Corrections ..II-I-1- 2 Appendices A List of Acronyms ..II -I-1A-1 B Glossary of Terms .. II-I-1B-1 CHAPTER 2 - MAINTENANCE AND MODERNIZATION PROGRAM Purpose.

joint fleet maintenance manual (jfmm) comusfltforcominst 4790.3 . volume ii. integrated fleet maintenance. department of the navy . commanding officer submepp

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Transcription of JOINT FLEET MAINTENANCE MANUAL

1 JOINT FLEET MAINTENANCE MANUAL (JFMM) COMUSFLTFORCOMINST VOLUME II INTEGRATED FLEET MAINTENANCE DEPARTMENT OF THE NAVY COMMANDING OFFICER SUBMEPP PO BOX 2500 PORTSMOUTH NAVAL SHIPYARD PORTSMOUTH, NH 03804-2500 COMUSFLTFORCOMINST REV D 16 Oct 2019 ii JOINT FLEET MAINTENANCE MANUAL VOLUME II INTEGRATED FLEET MAINTENANCE LIST OF EFFECTIVE CHAPTERS Chapter Number Change in Effect Part 1 1 Change - 2 Change - 3 Change - 4 Change - Part II 1 Change - 2 Change - 3 Change - Part III FWD Change - 1 Change - 2 Change - 3 Change - 4 Change - 5 Change - COMUSFLTFORCOMINST REV D 16 Oct 2019 iii JOINT FLEET MAINTENANCE MANUAL VOLUME II INTEGRATED FLEET MAINTENANCE TABLE OF CONTENTS PART I CHAPTER 1 - INTRODUCTION Purpose ..II-I-1- 1 Scope ..II-I-1- 1 Changes and Corrections ..II-I-1- 2 Appendices A List of Acronyms ..II -I-1A-1 B Glossary of Terms .. II-I-1B-1 CHAPTER 2 - MAINTENANCE AND MODERNIZATION PROGRAM Purpose.

2 II-I-2- 2 Naval Supervisory Authority ..II-I-2- 2 Lead MAINTENANCE Activity ..II-I-2- 6 Ship s Responsibility ..II-I-2- 8 MAINTENANCE Accomplishment Levels ..II-I-2- 8 FLEET MAINTENANCE ..II-I-2- 8 Industrial MAINTENANCE ..II-I-2- 9 Reliability Centered MAINTENANCE ..II-I-2- 9 Condition Based MAINTENANCE ..II-I-2- 10 Unrestricted Operations (Submarines Only) ..II-I-2- 10 Periodic MAINTENANCE Requirements Program (Submarines Only) ..II-I-2- 10 Material Condition Assessment Feedback Program (Submarines Only) ..II-I-2- 10 Machinery Condition Analysis (Surface Force Ships and Aircraft Carriers) ..II-I-2- 11 Ship Assessment, Groom and Evaluation ..II-I-2- 12 Performance Monitoring Team ..II-I-2- 12 Command, Control, Communications, Computers and Combat Systems Readiness Assessment Program (Aircraft Carriers Only) ..II-I-2- 12 Electronic Systems Review (SSBN and SSGN 726 Class Submarines Only).

3 II-I-2- 12 System or Component MAINTENANCE Programs (Submarines and Aircraft Carriers Only) ..II-I-2- 13 Advanced Equipment Repair Program (Submarines Only) ..II-I-2- 13 TRIDENT Planned Equipment Replacement Program (SSBN and SSGN 726 Class Submarines Only) ..II-I-2- 13 COMUSFLTFORCOMINST REV D 16 Oct 2019 iv Aircraft Carrier Planned Equipment Replacement Program (Aircraft Carriers Only) ..II-I-2- 14 Seawolf Class Rotatable Pool Program ..II-I-2- 14 Modernization ..II-I-2- 14 Navy Modernization Program ..II-I-2- 14 Types of Ship Changes ..II-I-2- 15 Navy Data Environment System..II-I-2- 15 Submarine Force Navy Modernization Process ..II-I-2- 16 Integrated FLEET MAINTENANCE Management ..II-I-2- 16 Integrated FLEET MAINTENANCE Management ..II-I-2- 16 Continuous MAINTENANCE ..II-I-2- 16 Technical Assistance ..II-I-2- 17 Regional MAINTENANCE Center.

4 II-I-2- 17 Ship Assessment, Groom and Evaluation ..II-I-2- 17 Carrier and Field Service Unit..II-I-2- 17 Elevator Support Unit..II-I-2- 18 Propulsion Plant Engineering Activity (Aircraft Carriers Only) ..II-I-2- 18 Waterfront Corrective Action Program ..II-I-2- 18 FLEET MAINTENANCE Support Branch (Nuclear Powered Vessels Only) ..II-I-2- 18 Propulsion Plant Material Condition (Aircraft Carriers Only) ..II-I-2- 18 Purpose ..II-I-2- 18 Applicability ..II-I-2- 19 Ship s Force Requirements ..II-I-2- 19 Type Commander Responsibilities ..II-I-2- 26 Assessing Deficiency Impact and Scheduling Corrective Action ..II-I-2- 28 100 Hour Transition Periods (Surface Force Ships Only) ..II-I-2- 28 Critical Time Period ..II-I-2- 28 First 100 Hour Plan ..II-I-2- 28 Final 100 Hour Plan ..II-I-2- 29 Appendices A Material Condition Assessment Process Timeline.

5 II-I-2A-1 B CVN Propulsion Plant Material Condition Assessments .. II-I-2B-1 C System Certification Checklist for CNO Availability Key Events (Aircraft Carriers Only) .. II-I-2C-1 D Scope of Visual Inspections of Reactor Plant Fluid Systems .. II-I-2D-1 E First 100 Hours for Surface Force Scheduled Availability .. II-I-2E-1 F Final 100 Hours for Surface Force Scheduled Availability .. II-I-2F-1 CHAPTER 3 - CHIEF OF NAVAL OPERATIONS SCHEDULED MAINTENANCE AVAILABILITIES Purpose ..II-I-3- 5 Chief of Naval Operations Scheduled MAINTENANCE Availabilities ..II-I-3- 6 Early Start ..II-I-3- 7 COMUSFLTFORCOMINST REV D 16 Oct 2019 v Early Start Concurrence ..II-I-3- 7 Readiness to Start Availability (Aircraft Carriers and Surface Force Ships Only) ..II-I-3- 7 MAINTENANCE Policies and Procedures ..II-I-3- 8 Critical Path Jobs ..II-I-3- 8 Work Sequence Schedule ..II-I-3- 8 Milestones.

6 II-I-3- 8 Production Completion Date ..II-I-3- 9 Delayed Production Completion Date ..II-I-3- 10 (Surface Force Ships Only) Command, Control, Communications, Computer, Combat Systems, Intelligence Light Off (AEGIS Light Off for AEGIS ships) ..II-I-3- 10 Memorandum of Agreement ..II-I-3- 11 Responsibilities ..II-I-3- 12 Availability Work Package Planning ..II-I-3- 18 Forces Afloat Planning Sources ..II-I-3- 18 Forces Afloat Planning Actions ..II-I-3- 20 Availability Work Packages ..II-I-3- 20 Availability Planning ..II-I-3- 22 Ship s Force Pre-Planning ..II-I-3- 22 Docking Conference ..II-I-3- 27 Ship s Force Administrative Preparations ..II-I-3- 27 TYCOM AWP Schedule and Documentation Requirements (Surface Force Ships Only) ..II-I-3- 28 BAWP or AWP Change Management Process (Surface Force Ships Only) ..II-I-3- 29 Modernization (Surface Force Ships Only).

7 II-I-3- 31 Availability Execution ..II-I-3- 32 Responsibilities ..II-I-3- 32 Arrival Conference ..II-I-3- 36 Routine Meetings and Conferences ..II-I-3- 37 Assist Ship s Force Funds ..II-I-3- 39 Integrated Logistics Overhaul ..II-I-3- 39 Ship s Selected Records ..II-I-3- 41 New Work ..II-I-3- 42 Trials, Inspections and Crew Certification ..II-I-3- 43 Completion of Availability ..II-I-3- 92 Availability Completion Departure Conference ..II-I-3- 92 Post Availability ..II-I-3- 93 Completed Availability Work Package ..II-I-3- 93 End-of-Cycle Analysis (Surface Force Ships Only) ..II-I-3- 93 Post-Availability Analysis (Surface Force Ships Only) ..II-I-3- 93 Baseline Availability Work Package Close-Out (Surface Force Ships Only) ..II-I-3- 93 COMUSFLTFORCOMINST REV D 16 Oct 2019 vi FLEET Readiness Plan MAINTENANCE Cycle BAWP Close-Out ..II-I-3- 93 BAWP Close-Out Verification and Assessment Meeting.

8 II-I-3- 93 Appendices A Typical CNO Availability Planning Milestones (Submarines Only) .. II-I-3A-1 B Typical CNO Availability Planning Milestones (Surface Force Ships Only) .. II-I-3B-1 C Typical CNO Availability Planning Milestones (Aircraft Carriers Only) .. II-I-3C-1 D Suggested Guidelines for Forces Afloat Review of Availability Work Packages .. II-I-3D-1 E Monitoring Procedures (Surface Force Ships and Aircraft Carriers) .. II-I-3E-1 F1 SITREP/Progress Report (Aircraft Carriers Only) .. II-I-3F-1 F2 SITREP/Progress Report (Surface Force Ships Only) .. II-I-3F-3 G Sample New Work Forwarding Letter and Index .. II-I-3G-1 H Suggested Message Format for a New Work Candidate .. II-I-3H-1 I Minimum Dock Trials Requirements (Surface Force Ships and Aircraft Carriers) .. II-I-3I-1 J Minimum Fast Cruise Requirements (Surface Force Ships and Aircraft Carriers) .. II-I-3J -1 K Minimum Tests to be Performed During Sea Trials (Surface Force Ships and Aircraft Carriers.)

9 II-I-3K-1 L Minimum Dock Trials Requirements (Submarines Only) .. II-I-3L-1 M Minimum Fast Cruise Requirements (Submarines Only) .. II-I-3M-1 N Minimum Sea Trials Requirements for Chief of Naval Operations Availabilities Less Than Six Months Duration (Submarines Only .. II-I-3N-1 O Minimum Sea Trials Requirements for Chief of Naval Operations Availabilities Greater Than Six Months Duration (Submarines Only) .. II-I-3O-1 P Summary of Significant Post Repair Sea Trial Requirements (Submarines Only) .. II-I-3P-1 Q Applicable RMC Availability Completion Certification Sheet (Surface Force Ships Only) .. II-I-3Q-1 R Availability Quality Management Plan (QMP) (Surface Force Ships Only) .. II-I-3R-1 SAMPLE MESSAGES FOR CNO SCHEDULED AVAILABILITIES (SURFACE FORCE SHIPS ONLY) AA Sample Ship s Request for Permission to Commence Fast Cruise (Surface Force Ships and Aircraft Carriers) .. II-I-3AA-1 AB Sample Ship s Report of Fast Cruise Completion (Surface Force Ships and Aircraft Carriers).)

10 II-I-3AB-1 AC Sample Supervising Authority Readiness for Sea Trial Message (Surface Force Ships and Aircraft Carriers) .. II-I-3AC-1 AD Sample Prime Contractor Availability Key Event Readiness Certification Memorandum (Surface Force Ships Only) .. II-I-3AD-1 AE Sample FLEET MAINTENANCE Activity Availability Key Event Readiness Certification Memorandum (Surface Force Ships Only) .. II-I-3AE-1 COMUSFLTFORCOMINST REV D 16 Oct 2019 vii AF Sample Naval Shipyard Availability Key Event Readiness Certification Memorandum (Surface Force Ships Only) .. II-I-3AF-1 AG Sample Alteration Installation Team Availability Key Event Readiness Certification Memorandum (Surface Force Ships Only) .. II-I-3AG-1 AH Sample Ship s Force Availability Key Event Readiness Certification Memorandum (Surface Force Ships Only) .. II-I-3AH-1 AI Sample Quality Assurance Availability Key Event Readiness Certification Memorandum (Surface Force Ships Only).


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