Mack Covers d - Amtruck

1 21394653 mack 21394653 mack Trucks, Inc. 2010 Printed in 21394653 April 2010 AND LUBRICATIONMAINTENANCE MP7, MP8, and MP10 EnginesAND LUBRICATIONMAINTENANCE AND LUBRICATIONMP7, MP8, and MP10 EnginesContentsOperator sManualVehicleMaintenanceCXU,CHU,GU,TD, , , , , , , sManualVehicleMaintenanceCXU,CHU,GU,TD, ,suchasvehicleidentification, (NHTSA) , (888)327-4236,bywritingtoNHTSA, ,Washington,DC20590,byTTYat1(800)424-915 3, , , ,storedinretrievalsystem,ortransmittedin anyformsbyanymeans,electronic,mechanical ,photocopying,recordingorotherwise, :Beforedrivingthisvehicle, , sManualVehicleMaintenanceCXU,CHU,GU,TD,M RUandLEUT hefollowingtypesoflabelsareusedthroughou tthismanual:Note:Anotedefinesanoperating procedure,practice,condition,etc.

2 , ,Danger, sManualVehicleMaintenanceCXU,CHU,GU,TD,M RUandLEU3 GeneralInformationInformationFortheOwner Iftherearequestionsonthemaintenanceandpe rformanceofyourvehicle, , , , , , , , , ,NC27402 TEL:(336)291-9001 UnitedStatesofAmericaThisMaintenanceManu alcoversallMACK vehiclesmanufacturedbyMACKInc., , , sManualVehicleMaintenanceCXU,CHU,GU,TD, , , :Illustrationsareusedforreferenceonlyand maydifferslightlyfromtheactualvehicle,ho wever, ,Section203(a)(3),statesthefollowingconc erningtheremovalofairpollutioncontroldev icesormodificationofacertifiedenginetoan on-certifiedconfiguration:CAA,Section(a) (3)(A) ,orbyknowinglyremovingorrendinginoperati vesuchdevicesafterthesaleanddeliveryofan engineorvehicletoanultimatepurchaser,can besubjecttopenaltiesofupto$3, $37, , ,thatis,theenduser, , sManualVehicleMaintenanceCXU,CHU,GU,TD, , sManualVehicleMaintenanceCXU,CHU,GU,TD,M RUandLEUT amperingwithGaseousEmissionControlSystem sProhibitedTheFederalCleanAirActprohibit stheremovalorrenderinginoperativeofanyde viceorelementofdesigninstalledonorinamot orvehicleormotorvehicleengineincomplianc ewithFederalEmissionRegulationsby.

3 1 Anypersonpriortoitssaleanddeliverytotheu ltimatepurchaser,or2 Anymanufacturerordistributorafteritssale anddeliverytotheultimatepurchaser,or3 Anypersonengagedinthebusinessofrepairing ,servicing,selling,leasing,ortradingmoto rvehiclesormotorvehicleenginesfollowingi tssaleanddeliverytotheultimatepurchaser, : , , ,builtandequippedtoconform,atthetimeitle ftthecontrolofMACKInc., ,builtandequippedbyMACKInc.,andisnotlimi tedtoanyparticularpart, ,assemblyorinanypart,componentorsystemof thevehicleasmanufacturedbyMACKInc.,which , , sManualVehicleMaintenanceCXU,CHU,GU,TD,M RUandLEU7 NoiseControlSystem, ,whetherthemaintenanceresultsfromaspecif icnoisecontrolsysteminspection, , : NoiseShieldingandInsulationDevices CoolingSystem ExhaustSystem/DPFS ystem AirIntake/AirInductionSystem EngineControl,EGRandFuelSystems SelectiveCatalyticReduction(SCR)Tamperin gwithNoiseControlSystemFederallawprohibi tsthefollowingactsorthecausingthereof:(1 )Theremovalorrenderinginoperativebyanype rson,otherthanforpurposesofmaintenance,r epair,orreplacement,ofanydeviceorelement ofdesignincorporatedintoanynewvehiclefor thepurposeofnoisecontrolpriortoitssaleor deliverytotheultimatepurchaserorwhileiti sinuse.

4 Or(2) : Removal,orrenderinginoperative,ofanyexha ustcomponents,includingmufflers,heavyord ouble-wallexhausttubing, sManualVehicleMaintenanceCXU,CHU,GU,TD,M RUandLEU Removal,orrenderinginoperative,ofthetemp erature-modulatedcoolingfansystem. Removalofthecoolingfanshroud. Removal,orrenderinginoperative,oftheairc leanerorairintakein-linesilencer. Removalofthesounddeadeningmaterialfromth ehoodorcabtunnel. Removal,orrenderinginoperative,oftheengi nespeedgovernorsoastoallowenginespeedtoe xceedthemanufacturersspecifications. Removalofsplashshieldslocatedinsidethewh eelhousings. Removalofengineblockshields. Removalofenginecrankcaseshieldsorinsulat ion. Removalofinsulatedrockerarmcovers. ,enginecompartmentinsulatingmaterials(in cludinghoodinsulation,bulkheadinsulation ,doghouseinsulation,etc.)

5 Splashshields,cabskirts,fendershields, ,brackets, :Removingorrenderinginoperativetheengine and/ortransmissionnoisedeadeningpanels, (caborfendershields,skirts,wheelhousings plashshields,etc.).Operator sManualVehicleMaintenanceCXU,CHU,GU,TD, , ,fanclutch,fanshroud,fanring, ,fanring,fanshroud, ,brackets, :Removingorrenderinginoperativecoolingsy stemcomponents(suchasthetemperaturemodul atedfanclutch,fanshroud,fanring,recircul ationshields,etc.).ExhaustSystemWARNINGH otengine!Avoidallmovablepartsorhotengine parts,exhaustgases, ,exhaust, sManualVehicleMaintenanceCXU,CHU,GU,TD, , ,turbocharger,andallexhaustsystem(rigida ndflexible) ,seams,gaskets,supportpoints,clamps, ,brackets, :Removingorrenderinginoperativeexhaustsy stemcomponents(suchasthepipes,clamps,etc .)

6 , ,aircleanerelement,turbocharger, ,pipes,hoses, ,seams,gaskets,supportpoints,clamps, ,brackets, :Removingorrenderinginoperativeairintake /inductionsystemcomponents(filter,filter housings,ducts,etc.).Operator sManualVehicleMaintenanceCXU,CHU,GU,TD,M RUandLEU11 EngineControl,EGRandFuelSystemsActsthatc onstitutetamperingwithEngineControl,EGRa ndFuelSystems:Removingrenderinginoperati ve,ormodifyingtheenginecontrolsystemsuch astheECU,EGRsystemcomponents,orfuelsyste mcomponents, sManualVehicleMaintenanceCXU,CHU,GU,TD,M RUandLEUL abelInformationVehicleIdentificationNumb erLabelAllmotorvehiclesarerequiredtobeid entifiedbya17-digitVehicleIdentification Number(VIN). ,suchastypeofvehicle,model,typeofbrakesy stem, (somewherebetweenthefrontspringhangerbra ckets),aVINlabelinsidethecab(onthedoored ge,thedooropeningareaortheseatriser) , , sManualVehicleMaintenanceCXU,CHU,GU,TD,M RUandLEU13W0031973 VINL abelonDriversSeatRiser14 Operator sManualVehicleMaintenanceCXU,CHU,GU,TD,M RUandLEUR egulatoryLabelsInadditionto,orinplaceoft hepreviouslymentionedlabels,MACKT rucks, ,asrequiredbyFMVSS103,WindshieldDefrosti ngandDefogging,isnotrequiredforvehiclesd estinedforsaleintheStateofHawaii,PuertoR ico,theNorthernMarianaIslands,Guam, ,however, ,alabelisaffixedtothecabnearthevehiclece rtificationlabel(seeillustrationbelow).

7 W0031974 OmissionofHeater/DefrosterLabelOperator sManualVehicleMaintenanceCXU,CHU,GU,TD, ,allMACK vehiclesintendedforexportfromtheUnitedSt ates(includingexporttoCanada)willhaveanE xportLabel,similartothelabelshownbelow, (IncludingExporttoCanada)16 Operator sManualVehicleMaintenanceCXU,CHU,GU,TD,M RUandLEUE xport/SpecialApplicationLabelExport(excl udingexporttoCanada) ,anExport/SpecialApplicationLabel,simila rtothelabelshownintheillustrationbelow, sManualVehicleMaintenanceCXU,CHU,GU,TD,M RUandLEU17 Exportvehicles(otherthanthoseintendedfor saleinCanada)alsohaveanExportLabel,simil artothelabelshownbelow, (OtherThanExporttoCanada)18 Operator sManualVehicleMaintenanceCXU,CHU,GU,TD,M RUandLEUOff-HighwayIdentificationLabelIn additiontotheExport/SpecialApplicationLa bel,vehiclesdesignedstrictlyforoff-highw ayoperationswillhaveanOff-HighwayIdentif icationLabel,similartothelabelshowninthe illustrationbelow, sManualVehicleMaintenanceCXU,CHU,GU,TD,M RUandLEU19 SafetyInformationProperMaintenanceProced ureDANGERB eforeworkingonavehicle,settheparkingbrak es,placethetransmissioninneutral, (gasoline,forexample) , , sManualVehicleMaintenanceCXU,CHU,GU,TD,M RUandLEUWARNINGDONOT attempttorepairorservicethisvehiclewitho uthavingsufficienttraining, , ,aroundorinthevehiclewhenmaintenanceorre pairisbeingperformed.

8 Whenoperatingtheengineinanenclosedarea,v enttheexhausttotheoutside. Beforeservicingyourvehicle, DONOT usecombustiblesubstancesinoraroundtheeng ineeitherduringrepairormaintenanceorwhen runningtheengine. ,suchasprotectiveglasses,hearingprotecti on,etc. Makecertainthatallprotectivecoversandgua rdsareinplaceandproperlysecured. Neverputmaintenancefluidsintoglasscontai nerssinceglasscontainerscanbreak. Reportallproblemsinatimelymannerbeforeth eythreatenthesafetyofoperatingthevehicle . DONOT workontheenginewhileitisrunning. Makesureprotectivelocksandcoversareinthe irproperplace. sManualVehicleMaintenanceCXU,CHU,GU,TD,M RUandLEU21 , mack recommendscontactingyournearestMACKT ruckdealerforallnecessaryrepairs.

9 Whenstartinganengineafterrepairshavebeen madetothefuelorinjectionsystem,prepareeq uipmentforshuttingofftheengineintakeaira nd/orfuelsupply(tostoptheengine),incaset hereisanoverspeedonstart-up. ,wearaprotectivefaceshield, (200kPa) , ,evenapin-holesizedleak,canpenetratebody tissue, , sManualVehicleMaintenanceCXU,CHU,GU,TD, , , ,oil,fuelorcoolingsystemsbeforeanylines, sManualVehicleMaintenanceCXU,CHU,GU,TD, , , , , , sManualVehicleMaintenanceCXU,CHU,GU,TD, ,terminalsandrelatedaccessoriescontainle adandleadcompounds, , , sManualVehicleMaintenanceCXU,CHU,GU,TD,M RUandLEU25 FireorExplosionPreventionDANGERT hedieselenginewilloperateonanyfuelwhiche ntersthecylinder, ,ifanysolventisusedtoflushouttheairclean erelement, ,solder, , , , , sManualVehicleMaintenanceCXU,CHU,GU,TD, , , , , , sManualVehicleMaintenanceCXU,CHU,GU,TD.

10 Introductionofetherorsimilarstartingaids couldcauseafireorexplosionresultinginsev erepropertydamage, , sManualVehicleMaintenanceCXU,CHU,GU,TD, , ; , sManualVehicleMaintenanceCXU,CHU,GU,TD,M RUandLEU29 CrushingorCuttingPreventionDANGERB eforeworkingonavehicle,settheparkingbrak es, , , sManualVehicleMaintenanceCXU,CHU,GU,TD,M RUandLEUC limbingUpandDownDANGERA lwayshavethreelimbs(onefootandtwohandsor twofeetandonehand) , , (twohandsandonefootoronehandandtwofeet) ,settheparkingbrakes, , sManualVehicleMaintenanceCXU,CHU,GU,TD, ,andifinanenclosedarea, sManualVehicleMaintenanceCXU,CHU,GU,TD, ,attachthenegative(-) , , , sManualVehicleMaintenanceCXU,CHU,GU,TD, , , ,suchaslowoilpressure, sManualVehicleMaintenanceCXU,CHU,GU,TD,M RUandLEUR eportingSafetyDefectsUSATheNationalHighw ayTrafficSafetyAdministration(NHTSA) , (888)