Maintenance Solutions Guide for Cat Dealers - …

1 Maintenance Solutions Guide for Cat Dealers 2012. CONTENTS. Anti-Seize Lubricants 1. Bonding & Repair Products 2. Assembling Separate Parts Cleaners, Degreasers & Rust Treatments 4. Gasketing Products 6. Sealing of Flanges Kits / Special Products /. Dispensing Equipment 8. LubricantS 10. Metal Rebuilding & Wear Prevention Products 11. Primers 12. Retaining compounds 13. Securing Cylindrical Assemblies Thread Sealants 14. Threadlockers 15. Seam Sealing &. Window Glazing Products 16. Application Q&As 17. Engine Applications 21. Additional Tech Tips 23. Global Availability 31. Loctite product description Index 40. Caterpillar product number IndEx 44. Anti-Seize Lubricants Protect against rust, corrosion, seizing and galling Provide lubrication in extreme environments Anti-Seize lubricants Click On product Name to view global availability Temperature Loctite product CAT part number Description Resistance COLOR K-value*. 222-3114. 4C-5598 Protects metal parts against high temperature seizing and galling.

2 Loctite C5-A COPPER. Versatile application base as it can be used on copper, brass, cast 1800 F (982 C) Copper ANTI-SEIZE LUBRICANT 4C-5599 iron, steel and alloys, including stainless steel. 5P-3931. 4C-5592. Non-metallic anti-seize lubricant with good electrical conductivity Loctite GRAPHITE-50. 4C-5593 between metal-to-metal joints. Ideal for threaded joints that require 900 F (482 C) Black ANTI-SEIZE. electrical conductivity and also for press fit and slip joints. 6V-4876, 186-1531. High molybdenum disulfide content of 65% gives it unsurpassed Loctite MOLY lubricity and low frictional coefficient of It is ideal for threaded 750 F (400 C) Black PASTE, METAL-FREE fasteners that require high clamping force for same torsional load to create reliable assemblies. Ideal for protection against seizing and galling of slow moving parts Loctite NICKEL. 337-7965 under high pressure. Also easy disassembly of parts exposed to 2400 F (1315 C) Silver ANTI-SEIZE. corrosive or hot environments.

3 Semisolid stick offers the same performance characteristic as Loctite C5-A copper C5-A paste in convenient semisolid stick form. Stick offers more 1800 F (982 C) Copper ANTI-SEIZE stick portability and less mess. Semisolid stick offers the same performance characteristic as Silver Loctite SILVER grade Anti-seize paste in convenient semisolid stick form. Stick offers 1600 F (871 C) Silver ANTI-SEIZE stick more portability and less mess. * See K-value below. Torque Guide Proper clamp load is an essential part of any bolted assembly for trouble-free K Factors: K factors are obtained on grade 8, in. steel bolts and grade 5 nuts operations. Torquing either nut or bolt creates the clamp load. An anti-seize by a test procedure that measures torque tension properties. Lubricant was lubricant used on a bolt helps to develop greater clamp load for the same applied to the bolt threads and both faces of the washer. torque compared to a non-lubricated bolt. An additional benefit is greater See the properties chart (above) for the torque coefficient or K-value for the uniformity in clamp load among a series of bolts.

4 The relationship between anti-seize compounds. torque and clamp load is expressed in the following equation: T = KFD. Henkel Corporation believes that this data fairly represents expected Where: performance. However, Henkel makes no guarantee of specific performance T = Torque ( , , N-m) on any individual fastener. In critical applications, it is necessary to determine F = Clamp load (lb., N) K-values independently. D = Nominal diameter of bolt (in., ft., m). Note: There are two coefficients used to express the relationship between torque K = Torque coefficient or nut factor, determined experimentally and tension. Torque coefficient (also called nut factor ) is the most commonly used. A different concept is the friction coefficient, which has a value of 2 3 (or 67%) of the torque coefficient. For More information AND LATEST VERSION, 1 visit Effective 28-Aug-2012. Bonding & Repair Products Bond a variety of substrates Assemble parts quickly and easily Repair broken parts Bond dissimilar parts Instant Adhesives Click On product Name to view global availability CAT part Viscosity Temperature Loctite product number Description Typical use Color (cP) range Fixture Speed Rubber-toughened instant adhesive with increased Loctite 380 BLACK MAX flexibility and enhanced resistance to shock.

5 Bonds Close-fitting -65 F to 225 F. 152-9155 Black 300 90 seconds INSTANT ADHESIVE variety of substrates like metal, rubber and plastics with parts (-54 C to 107 C). excellent peel and shear strength. Designed for the assembly of difficult-to-bond materials, which require uniform stress distribution and strong tension and/or shear strength. The product Loctite 401 INSTANT ADHESIVE, General- -65 F to 180 F. provides rapid bonding of a wide range of materials Clear 110 15 seconds surface insensitive purpose (-54 C to 82 C). like metals, plastics and elastomers. Also suited for bonding porous materials such as wood, paper, leather and fabric. Designed for bonding of plastics and elastomeric materials where very fast fixturing is required. Quick Wicking -65 F to 180 F. Loctite 406 INSTANT ADHESIVE Clear 20 15 seconds setting feature makes it ideal for temporary O' grade (-54 C to 82 C). rings making. Rubber-toughened instant adhesive for higher gap Loctite 410 instant adhesive, -65 F to 225 F.

6 Filling with increased flexibility and peel strength along Gap filling Black 3,500 90 seconds TOUGHENED (-54 C to 107 C). with enhanced resistance to shock. General-purpose, gap filling instant adhesive suitable -65 F to 210 F. Loctite 411 INSTANT ADHESIVE for bonding rubber, plastic and metals. Exhibits Gap filling Clear 5,000 30 seconds (-54 C to 99 C). excellent peel strength and added heat resistance. General-purpose instant adhesive for bonding plastics, -65 F to 180 F. Loctite 414 instant adhesive 157-7228 Plastic bonder Clear 110 20 seconds rubber and metal. (-54 C to 82 C). Designed for porous substrates and vertical or overhead applications with added benefits provided by elastomer- Loctite 426 INSTANT ADHESIVE, -65 F to 210 F. modified instant adhesive. It exhibits impact and Porous surfaces Black Gel 20 seconds BLACK, TOUGHENED GEL (-54 C to 99 C). peel strength along with improved resistance to heat and humidity. Designed for the assembly of difficult-to-bond materials which require uniform stress distribution and strong -65 F to 180 F.

7 Loctite 454 INSTANT ADHESIVE tension and/or shear strength. Particularly suited for Porous surfaces Clear Gel 15 seconds (-54 C to 82 C). bonding porous and absorbent materials. Exhibits faster cure speed on dry and acidic surfaces. Low viscosity, elastomer-modified instant adhesive. Loctite 480 INSTANT ADHESIVE, General -65 F to 180 F. Bonds metal and rubber. Excellent peel, impact and Black 200 90 seconds BLACK, TOUGHENED filling (-54 C to 82 C). shear strength with enhanced resistance to shock. General-purpose instant adhesive for bonding variety General- -65 F to 180 F. Loctite 495 INSTANT ADHESIVE Clear 45 20 seconds of substrates. purpose (-54 C to 82 C). General-purpose instant adhesive and is General- -65 F to 180 F. Loctite 496 INSTANT ADHESIVE particularly suited to bonding of metal, rubber and purpose Clear 125 30 seconds (-54 C to 82 C). plastic substrates rubber bonder General-purpose adhesive suitable for applications where heat resistance is required. It is formulated to -65 F to 180 F.

8 Loctite 498 INSTANT ADHESIVE Thermal cycling Clear 500 50 seconds resist thermal cycling and exhibits superior resistance (-54 C to 82 C). to humidity. Designed for the rapid bonding of a wide range of materials, including metals, plastics and elastomers. -65 F to 180 F. Loctite QUICKTITE GEL Porous surfaces Clear Gel 45 seconds Particularly suited for bonding porous or absorbent (-54 C to 82 C). materials such as wood, paper, leather and fabric. For More information AND LATEST VERSION, 2 visit Effective 28-Aug-2012. Bonding & Repair Products Continued Structural Adhesives Click On product Name to view global availability shear CAT part Work fixture cure tempERATURE. Loctite product number Description FEATURES. Life time time strength*. resistance (psi). Premeasured epoxy mixer cups are ideally suited for Loctite Fixmaster FAST applications requiring only small amount of epoxy. Fills 10 180 F 266-3144 5 minutes 12 hours 2,000. CURE EPOXY MIXER CUPS porosity and cracks.

9 Adheres to metal, glass, wood and hard minutes (82 C). plastics. Sets in 5 minutes. Premeasured epoxy mixer cups are ideally suited for Loctite Fixmaster applications requiring only small amount of epoxy. Fills General-purpose porosity, cracks and may be used for rebuilding of worn-out hours 24 hours 4,000. EPOXY MIXER CUPS parts. Adheres to metal, glass, ceramic, most plastics, wood and stone. Sets in 5 minutes. Loctite 3034. Bonds wide variety of substrates like fiberglass, STRUCTURAL ADHESIVE, 75**. thermoplastics, polycarbonates, ABC, PVC, low and high 13. TOUGHENED, POLYOLEFIN Toughened minutes 72 hours 1,160 . density polyethylene. Extended open time allows adjustment minutes BONDING, 2- part (HDPE). of parts. ACRYLIC. Loctite 332 STRUCTURAL. Activator-cured, no-mix structural adhesive that provides No Mix/ 400 F ADHESIVE SEVERE N/A 3 minutes 24 hours 3,000. high temperature and chemical resistance. Small Gap (204 C). ENVIRONMENT. Low viscosity, two-component methacrylate adhesive having excellent bond strength on variety of substrates Loctite H3000 High 15.

10 209-0987 with minimum surface preparation. It maintains resilient 5 minutes 24 hours 4,150 . structural adhesive Strength minutes bond over wide range of temperatures with excellent environmental resistance. specialty Adhesives Click On product Name to view global availability CAT part temperature Loctite product number Description range fixture/bond time full cure One-component, high viscosity acrylic adhesive for bonding Loctite 330 DEPEND 308-3506, wide range of materials including wood, metal, ferrite, 250 F (121 C) 5 minutes 24 hours ADHESIVE 185-4003. ceramic and plastics. Solvent-based adhesive with neoprene. Withstands Loctite BLACK 5H-2471, temperatures and resistant to gasoline, kerosene, and other Let breathe 2-3 minutes; sets Up to 180 F (82 C) 24 hours CONTACT ADHESIVE 185-4591 solvents. Fast drying and waterproof. Allows repositioning in 5-15 minutes. of parts after initial contact. Solvent-based, general-purpose contact cement with Loctite CONTACT neoprene rubber.