Manual Update Notice - IslandSMT

1 Manual Update NoticeThe following Manual has been revised and released: Manual title:NXT Programming ManualManual number (updated edition):QD004-05 Manual number (previous edition):QD004-04 Date of issue:September 19, 2005In accordance with NXT version , changes have made as :For a copy of the entire Manual , contact your nearest Fuji sales representative or send an e-mail request to the address : SectionSummary of Shape Process TabNew data item has been 4 Shape Process DetailsDetailed explanation has been NXT Vision TypesAdded vision type 181 to table and detailed explanation Vision type compatibility table for the NXTA dded vision type 181. Changed table font Editing Jobs on the MachineAdded new section Testing Pickup Posi-tions .Minor changes and corrections have also been made at various locations throughout ManualNXTFuji Scalable Placement PlatformConsult Fuji beforehand if you are considering selling this equipment to a third party after it has been manuals listed below are shipped with the NXT Setup ManualNXT System ReferenceNXT Mechanical ReferenceFUJI Intelligent Feeder ManualNXT Programming ManualIn order to operate this machine in the safest and most efficient manner, please read the provided manuals thoroughly and observe all instructions and these manuals in an accessible location near the Scalable Placement PlatformNXTP rogramming ManualQD004-05 RCopyrightsAll rights regarding this Manual are reserved by Fuji Machine Manufacturing Co.

2 , Ltd. This Manual may not, in whole or in part, be reproduced by any means (electronic, mechanical or otherwise), or reused in any way, without the prior written permission of Fuji Machine Manufacturing Co., Rightsis a trademark of Fuji Machine Manufacturing Co., Ltd., and registered in the following countries: Austria, Belgium, Denmark, Finland, France, Germany, Greece, Indonesia, Ireland, Italy, Japan, Korea, Luxembourg, the Netherlands, Portugal, Spain, Sweden, the , and the and LiabilityFuji Machine Manufacturing Co., Ltd. accepts no responsibility for situations that may arise due to any of the following: The use of third party parts. The use of non-genuine Fuji parts. Incorrect settings made by the customer. Improper use of Fuji Machine Manufacturing Co., Ltd. reserves the right to change the content of this Manual without effort has been made to ensure that this Manual is correct in every detail. However, please contact Fuji in the unlikely event that errors or omissions are Machine Manufacturing Co.

3 , Ltd. accepts no liability whatsoever for damages that may arise as a result of this Manual , with the exception of problems that originate in our ContentsNXT Programming ManualiContents1. Introduction .. Notation Conventions Used in the Manual .. 12. Fuji Flexa and the NXT .. 33. Job General Steps to Creating NXT Jobs .. Starting by changing an existing Starting by manually entering sequence data .. Starting by importing centroid CAD data .. Starting by importing CCIMF files with part data .. Starting by importing MCSIMF files .. Starting by importing Allegro CAD Starting by importing Mentor CAD Starting by importing CR5000 (PWS/Board Designer) CAD Starting by importing OrCAD CAD data .. Starting by importing SFX-J1 CAD data .. Starting by importing Specctra CAD Starting by importing PowerPCB CAD data .. Starting by importing PanaCAD NXT Machine Setting Procedures.

4 Changing the current line to a NXT Adding an NXT line to a Configuring an NXT machine .. Setting auto backup pins (from NXT and higher).. Specifying a panel edge sequence (from NXT and higher) .. Assigning an alternate Line Balancing .. Optimizing in Job 28 ContentsQD004-05iiNXT Programming Dual job optimizing .. Generating Manually generating reports .. Automatically generating reports when the job is 304. Part Data Part Data .. Part data Shape Shape Information tab .. Shape Process tab .. Shape information details .. Shape process details .. Package Package Information Package Process Package information Package process P_pattern P_patterns used for the NXT .. P_patterns not supported by the NXT .. P_pattern explanations .. Selecting a p_pattern Vision Type Details.

5 Part reference point .. NXT vision Selecting a Vision Type flowcharts (leaded parts) Compatibility with Existing Part Data .. Vision type compatibility table for the NXT .. Entering overrides in part 935. Transmission .. 95QD004-05 ContentsNXT Programming Transmitting a job from Job Dragging and dropping jobs to transmit .. Using [Transmit] to General Procedures .. Changing the current job .. Deleting a job from a 986. Editing Jobs on the Machine .. Skipping Items on the Skipping boards (NXT and higher).. Skipping feeders (NXT and higher).. Skipping holders (NXT and higher) .. Correcting Vision Errors Sent from the NXT. Specifying vision error images to be saved for certain positions (NXT and higher).. Viewing saved vision error images .. Opening and editing vision data using saved images.

6 Sending edited vision data back to the machine Opening a Job that is in the Machine .. Testing Jobs (NXT and higher) .. Testing a job using simulation mode .. Testing a job using place & check mode .. Testing Pickup Positions (NXT and higher).. Testing pickup positions in a feeder .. Testing pickup positions in a tray .. Feeder index count and tape return method for pickup Testing Skip Mark Data in the 129 ContentsQD004-05ivNXT Programming Manual7. Fujitrax and the NXT .. 1318. Fujitrax Required Installing and setting up the Central Adding the NXT to the Fujitrax line configuration Setting the NXT Fujitrax configuration Registering users for Kit Handy Working With AVL Data .. Required Compatible items and limitations .. Creating Relationships Between Feeders and Reels .. Creating Performing a quick verify.

7 Performing a Device Check .. Using Kit Handy .. Checking the Device Using Kit Manager .. Using Kit Handy .. Resupplying Parts During Production .. Replacing feeders using dynamic alternate feeders .. Splicing tape .. Replacing Replacing trays with non-stop tray resupply (from NXT ) .. 151QD004-051. IntroductionNXT Programming Manual11. IntroductionThe aim of this Manual is to provide procedural explanations of how to perform functions in Fuji Flexa, Fujitrax, and provide detailed knowledge about part data settings for the NXT machine. The procedures outlined are to help the NXT user perform various operations in Fuji Flexa and Fujitrax, and help the user create part data for the NXT. This Manual is designed for users who already have a basic understanding of Fuji Notation Conventions Used in the ManualThe notation conventions employed in this Manual are described belowGeneral NotationMouse-related NotationNotation sampleExplanation[File] menuMenu names and commands are enclosed in square brackets [ ].

8 [Open Job] windowWindow and dialog box names which appear in the title bar are enclosed in square brackets [ ].[OK]The names of toolbar buttons and command buttons that appear inside a window or dialog box are enclosed in square brackets [ ].Enter keyKey names are printed in bold Arial and quickly release the left mouse the left mouse button twice in rapid successionRight-clickPress and quickly release the right mouse icons, dialog boxes and windows or adjust windows by clicking and shifting the object in question while holding down the left mouse the left mouse button once an object has been dragged to the desired IntroductionQD004-052 NXT Programming ManualMEMO:QD004-052. Fuji Flexa and the NXTNXT Programming Manual32. Fuji Flexa and the IntroductionThe NXT represents a new concept in the SMT field and is very different from previous Fuji machines. Due to these differences, there some different procedures when programming for the NXT in Fuji Flexa.

9 A brief listing of the major differences is included below. The line configuration for NXT machines. The machine configuration for the NXT Line balancing is simplified Optimization has been improved Jobs are sent to the machine, not recipes New vision types It is important to point out that while there are some new procedures and options in Fuji Flexa for the NXT, that most of the settings and procedures have remained unchanged. Even in some cases, an existing process has been simplified or is easier to use. The next chapter, Job Builder, covers the general programming procedures for creating jobs and the unique or special procedures for the NXT. The next chapter covers the part data settings required for the NXT in detail. Transmission is covered in the following chapter. In the following chapters, information about Fujitrax Verifier is Fuji Flexa and the NXTQD004-054 NXT Programming ManualMEMO:QD004-053. Job BuilderNXT Programming Manual53.

10 Job IntroductionJob Builder is used to create and edit jobs. Most of the procedures for the NXT are the same as previous Fuji machines. This chapter lists the general steps for creating jobs for the various data types. The Job Builder procedures that are different or unique for the NXT are also provided in this chapter. Part data settings for the NXT are covered in detail in the next Job BuilderQD004-056 NXT Programming General Steps to Creating NXT JobsThis section provides a basic roadmap of procedures for creating jobs for the NXT based upon the different methods of entering data in the job. These roadmaps listed are only for general reference and are only designed to help in the job creation process. There are cases when more or less steps are required depending on the details for performing the unique NXT steps listed in the following procedures are in the following sections. The name in the steps that are marked (NXT) are based on the name of that item in this Manual .