Mentor II User Guide - ELSA Solutions

1 GuideMentor IIDC Drives25A to 1850 AoutputPart Number: 0410-0013-14 Issue Number: 14 Safety InformationPersons supervising and performing the electrical installation or maintenance of a drive and/or an external Option Unit must be suitably qualified and competent in these duties. They should be given the opportunity to study and if necessary to discuss this user Guide before work is voltages present in the drive and external option units are capable of inflicting a severe electric shock and may be lethal. The Stop function of the drive does not remove dangerous voltages from the terminals of the drive and external Option Unit. Mains supplies should be removed and left removed for a minimum of 2 minutes before any servicing work is performed. The installation instructions should be adhered to. Any questions or doubt should be referred to the supplier of the equipment. It is the responsibility of the owner or user to ensure that the installation of the drive and external Option Unit, and the way in which they are operated and maintained complies with the requirements of the Health and Safety at Work Act in the United Kingdom and applicable legislation and regulations and codes of practice in the UK or Stop and Start inputs of the drive should not be relied upon to ensure safety of personnel.

2 If a safety hazard could exist from unexpected starting of the drive, an interlock should be installed to prevent the motor being inadvertently informationThe manufacturer accepts no liability for any consequences resulting from inappropriate, negligent or incorrect installation or adjustment of the optional operating parameters of the equipment or from mismatching the drive with the contents of this user Guide are believed to be correct at the time of printing. In the interests of a commitment to a policy of continuous development and improvement, the manufacturer reserves the right to change the specification of the product or its performance, or the contents of the user Guide , without rights reserved. No part of this user Guide may be reproduced or transmitted in any form or by any means, electrical or mechanical including photocopying, recording or by any information storage or retrieval system, without permission in writing from the publisher. Important! Drive software versionThis product is supplied with the latest version of user -interface and machine-control software.

3 If this product is to be used with other Control Techniques variable speed drives in an existing system, there may be some differences between their software and the software in this product. These differences may cause a difference in functions. This may also apply to variable speed drives returned from a Control Techniques Service there is any doubt, contact a Control Techniques Drive January 2006 Control Techniques Drives LtdIssue Number: 14 Mentor ll user Guide 3 Issue Number: 14 of Conformity ..41 Features of Mentor II .. II parameters .. phase-sequence .. feedback .. reference .. communications interface .. feedback .. resolution ..52 Safety Information .. , Cautions and Notes .. safety - general warning .. design and safety of personnel.

4 Limits .. with regulations .. parameters ..63 Introduction .. motor control .. of the variable speed drive .. communications ..84 Data ..95 Mechanical Installation .. and ventilation ..146 Electrical Installation .. criteria .. connections .. feedback burden resistors .. connections .. index .. classified ..267 Operating procedures .. and displays .. up to run .. started ..288 Parameter Set .. of parameters .. of parameters .. parameters that cannot be controlled by analogue input .. descriptions .. parameter descriptions .. 48 Menu 1: Speed reference .. 48 Menu 02: Ramps .. 50 Menu 03: Feedback selection and speed loop .. 51 Menu 04: Current selection and limits .. 54 Menu 05: Current loop .. 58 Menu 06: Field control .. 62 Menu 07: Analogue inputs & outputs .. 65 Menu 08: Digital inputs .. 68 Menu 09: Status outputs .. 71 Menu 10: Status logic & diagnostic information .. 73 Menu 11: Miscellaneous .. 77 Menu 12: Programmable thresholds.

5 79 Menu 13: Digital lock .. 80 Menu 14: MD29 system set-up .. 82 Menus 15 and 16: Applications menus .. 84MD24-PROFIBUS-DP set-up .. 86MD25-DeviceNet set-up .. 87MD-IBS (INTERBUS) set-up .. logic diagrams .. 899 Diagnostic procedures .. codes .. 10110 Serial communications .. Connecting to the drive .. Preliminary adjustments to the drive .. Routing the serial communications cable .. Termination .. Components of messages .. Structure of messages .. Multiple drives .. Wide integers - serial mode 4 .. Sending data .. Reading data .. Using Mentor on a network with other CT drives .. Global addressing .. 10411 Options .. MD29 .. CTNet (MD29AN) .. Interbus-S (MDIBS) .. Profibus-DP (MD24) .. DeviceNet (MD25) .. IO box .. Field control unit FXM5 .. 10512 Electromagnetic compatibility .. General note on EMC data .. Immunity .. Emission .. Recommended filters .. Radiated emissions.

6 Enclosure construction .. Motor cable selection .. 109 Index .. 1124 Mentor ll user Issue Number: 14 Declaration of ConformityControl TechniquesThe GroNewtownPowysUKSY16 3 BEThe DC variable speed drive product Mentor II current range 25A to 1850A, single quadrant and four quadrant versions, has been designed and manufactured in accordance with the following European harmonised, national and international standards:* Applies to Mentor II current range 900A - 1850A onlyThese products comply with the Low Voltage Directive 73/23/EEC and the CE Marking Directive93/68 electronic drive product is intended to be used with an appropriate motor, controller, electrical protection components and other equipment to form a complete end product or system. It must only be installed by a professional assembler who is familiar with requirements for safety and electromagnetic compatibility ("EMC"). The assembler is responsible for ensuring that the end product or system complies with all the relevant laws in the country where it is to be used.

7 Refer to the product manual or EMC data sheet for further information on EMC standards complied with by the product, and guidelines for materials for printed circuitsIEC326-1 Printed boards: general information for the specification writerIEC326-5 Printed boards: specification for single- and double-sided printed boards with plated-through holesIEC326-6 Printed boards: specification for multilayer printed boardsIEC664-1 Insulation co-ordination for equipment within low-voltage systems: principles, requirements and testsEN60529 Degrees of protection provided by enclosures (IP code)UL94 Flammability rating of plastic materials*CSA 0-M1982 General Requirements, Canadian Electrical Code, Part II*CSA Bonding & Grounding of Electrical Equipment (Protective Grounding)*CSA 14-M1987 Industrial Control EquipmentUL508 Standard for power conversion equipmentW. DruryExecutive VP TechnologyNewtownDate: 30 April ll user Guide 5 Issue Number: 14 Features of Mentor II Mentor II parametersMentor II is equipped with a range of parameters designed to give the utmost flexibility of application to industrial requirements.

8 The parameters are arranged in menus, as being the most convenient way of making access easy and quick for the each menu, those parameters which are needed only for customization of the drive for the more complex applications have been made invisible - that is, they are normally inaccessible except through high level security access. With low level security access, invisible parameters do not appear in the digital arrangement has the effect of reducing the apparent size of the menus for greater convenience in normal use, and ensuring the maximum protection for the parameters which are specially set up for a particular application or Supply phase-sequenceLoss of one or more phases of input is automatically detected. Drive will run irrespective of input phase Output 6-pulse firing of output thyristors (SCRs). Optionally configurable to (series or parallel) 12-pulse Speed feedback Motor armature voltage, or Tachogenerator (tachometer), or Encoder (pulse tachometer).

9 PID speed loop Speed reference -10V to +10V 0 to 10V 4 to 20mA 20 to 4mA 0 to 20mA 20 to 0mA Encoder digital input Internally-generated digital Serial communications interface RS485 serial communications port, Current feedback Resolution Current loop linearity 2%, bandwidth 80Hz. Uniform response at all current Control All analogue and most digital inputs configurable by the user for specific applications. PID speed loop algorithm. Provision for encoder inputs for position control. On-board provision for tachogenerator (tachometer) calibration. Programmable control of field-weakening. Phase sequence and phase-loss detection. Software includes current loop self-tuning algorithm. Menu-driven parameter structure. Drive returns to last parameter adjusted in each menu. user -defined menu for quick access to most-used Speed (tachometer) (tachometer) ll user Issue Number: 142 Safety Warnings, Cautions and Notes A Note contains information which helps to ensure correct operation of the Electrical safety - general warningThe voltages used in the drive can cause severe electrical shock and/or burns, and could be lethal.

10 Extreme care is necessary at all times when working with or adjacent to the warnings are given at the relevant places in this user System design and safety of personnelThe drive is intended as a component for professional incorporation into complete equipment or a system. If installed incorrectly, the drive may present a safety drive uses high voltages and currents, and is used to control equipment which can cause attention is required to the electrical installation and the system design to avoid hazards either in normal operation or in the event of equipment malfunction. System design, installation, commissioning and maintenance must be carried out by personnel who have the necessary training and experience. They must read this safety information and this user Guide STOP and ENABLE functions of the drive do not isolate dangerous voltages from the output of the drive or from any external option unit. The supply must be disconnected by an approved electrical isolation device before gaining access to the electrical consideration must be given to the functions of the drive which might result in a hazard, either through their intended behaviour or through incorrect operation due to a fault.