Military Handbook Combination Locks - CDSE

1 LtoMIL-ImBK-lo13 :D1 STRIBUTIONISUNLINIITEDAREAFACRMIL-HOBK-1 013 ,operetion, :IivIIMIL-HDBK-lo13 ,fromsurveysoftheavailabilityofnewmateri alsandconstruc-tionmethods,andfromselect ionofthebestdesignpracticesoftheNavalFac ilitiesEngineeringCommand(NAVFACENGCDli) ,otherGovernmentagencies, ,tothemaximumextentfeasible,nationalprof essionalsociety,association, ,engineering,design, ,recommendationsforimprovementareencoura gedandshouldbefurnishedtoCommandingOffic er,NavalCivilEngineeringLaboratory,CodeL 30,PortHueneme,CA93043;telephone(B05) ~ENTFORPROC~ (FINALPIANS,SPECIFICATIONS,ANDCOSTESTIMA TES) ~PhysicalSecurityofFixedLand-BasedFacili tiesCommercialIntrusionDetectionSystems( IDS)Bolt-OnInstallationandCheckoutProced uresNCELForTheHigh-SecurityHaspWithOrWit houtAnti-IntrusionBarCoverInstructionfor Design,Fabrication,andNCELC onstruction/InstallationofSecureEnclosur esSteel-PlyWallHardeningSelectionandNCEL I nstallationGuideIviMIL-ROBK-1013/8lI.

2 ,8400,and8500 Series, (84ooand8500 Series).. !? , $. (8400 Series)..32 LockInstallationProcedure(8500 Series).. ,0I,. , ,Sargent& , , ,Dial,DialRing, , , ,Sargent& ,Sargent& ,Sargent& , , , , , , , !? ~rMo~ , , , , , ,operetion, , ,notallofthelocksarecurrentlyavailablefr omtheDefenseIndustrialSupplyCenter(DISC) However,thosenolongerstockedwereatonetim eprocuredinlargequantities, , ,operation,andqaintenanceofqountedcom~in ationlocksandcombinationpadlocksII1lMIL- ROBK-1013/8 Table1 TypesofCombinationLacksNationalStockComb inationLockNumber(NsN)ChangeTypeDescript ionSargent&GreenleafAvailablefromKey-cha ngeMountedlock,R6700 SerieslocalS&GGroup2distributesSargent&G reenleefKey-changeMountedlock,8400 Series5340-00-264-7592 GrouplRSargent&GreenleafAveilablefromKey -changeMountedlock,8500 Series(Note2)localS&GGrouplRdistributors Sargent&Greenleef5340-00-671-6607 Key-changeMountedlock,8470 FIP5340-01-183-5952 GroupIR,DeadboltwithCombinationLockMosle rAvailablefromKey-changeMountedlock,NR(K )302-402manufacturerandhand-GIOUPlR(Note 1)

3 ChangeMoslerNRK120 AvailablefromKey-changeMountedlock,manuf acturerGroup1(Note1)I,aGardModelKey-chan geMountedlock,1980 ARL5340-00-905-4953 GrouplRSargent&GreenleefPadlockProvides8 077 ABSteelSheckle5340-00-285-6523 Key-changelowlevelof8077 ABBrassShackle5340-00-285-6524 ,dials, , ,door, :mountedcombinationlocksandqany-combinat ionpadlocks, ,spacers, , , Locks , Combination (SafeandSafeLocker).Gr oup1lockshavebrasswheels,whereasGrouplRl ockshaveX-rayproof(Delrin) ,alongwiththeSargent&GreenleafR6700 Series(Group2), , ( spyproof ) ,left-hand,vertical-up, ,alwaysobservethefollowingrules:a) , ) ) , )Nevercloseadoorordraweraftersettinganew combinationuntilthenewcombinationisworke datleastthreetimesa )Onamountedthree-wheellock,thereare1,000 , , ,becauseofmechanicalandpsychologicalfact org, ,followtheseguidelines:(1)Notwonumberssh ouldbecloserthanexactlyfivedigitsapart,o rmultiplesoften.(2)Thethirdnumbershouldn otrangefromOto20orfrom85to100,(3) :41-56-71, :72-23-81,33-67-38.

4 (4)Allthreenumbersshouldnotbeeven(5)Allt hreenumbersshouldnotbeodd(6)Neverseta50- 25-50combination(thestandardfactorycombi nationsequence) ,setcombinationtol50-25-50.(7)Donotusesi gnificantdates(birthdays,anniversaries,e tc.),streetaddresses,telephonenumbers,et c.,ssthebasisforcombinations.(8)Whenlock ingasafe,door,orcabinet, StandardUL768,StandardforCombinationLock s,classifiesmountedcombinationlc,cksasei therGroup1,GrouplR, ,alockmustbemanipulation,radiographic,an dthermalresista (Saries),Padlock,ChangeableCombination(R asiatanttoOpeningBYManipulationandSurrep titiousAttack). , , , , ~ ,8400,snd8500 Series, ,theselocksrequireoneoftwodifferentchsng ekeys(seeFigure1).Forthefourdifferentbac kplate(backcover)styles, ,asshowninFigure2, ,showninFigure3, , ,showninFigure5, ,4, (30mm) (36mm) , ~ure2 Figure3 BackplateWithFlatSurfaceBackplateWithRai sedCircularAreaFiguref+BackplateWithRais edCircularrLguLe>BeckplateWithSlightlyRe cessedCircularAreaAreaandRecessedKeyhole m,-----clllMIL-HDBK-lo13 ,sound, reading, electroniclistening,andonGrouplRmodels, centi-spline walking ,Sargent&Graenleaf8400 SeriesMountedCombinationLock7 MIL-HDBK-1013 ,proceedasa)Turnthedialcombinationisalig nedwithb) ) )TurntbedialItI11 MIL-HDBK-1013/8 ToopenaSargentfollows:H T,stoppingwhen&Greenleaf8400 Seriesthefirstnumberofthe:heOPENING indexthefourthtime.

5 {IGHT,stoppingwhenthesecondnumberis;EFT, stoppingwhenthethirdnumberisaligned? )Turnthearrowknob(butterfly) , ) ,releasethearrowknobbyturningittotheLSP T, , :a) )Withthedoororcontaineropen, , ) )UsingdialLSFT,stoppingthelockingboltbyu singtheprocedureinparagraphtb eCHANGING indexandtheoldcombination, )TurnthedialRIGHT, )TurnthedialLEFT, )Fullyinserttheappropriatechangekeyinthe keyholeintheIbackofthelock( ). ) , )Withthekeyinthisposition,turnthedialatl eastfo,~ )Tosetthenewcombination,turnthedialLEFT, stoppingwhenthefirstnumberofthenewcombin ationisalignedwiththeCHANGING indexthefourthtime,j)TurnthedialRIGHT, )TurnthedialLEFT,stoppingwhenthethirdnum berisal.[ ) ) , , (10 SeriesCombinationLock,proceedasfollows:a )Usingthetemplate(providedwithlock), )Usingthetemplate,drillandtapfourholesin mountingplateforthelock-attachingscrews( 1/4-20).Drillholeinmountingplateforthesp indleshaft( (21-mm)diameteriflockhasatube, (16-mm)diameterifitdoesnot).]}

6 , ,androtatethedialleftfourrevolutions, ) ,proceedwithstepe) ,proceedtostepi).Inserttubeandholdlocka~ )K)h)i) (2mm) )Whilealigningholethroughdoor,fastendial ringtodoorusingacrewaandtightentubenut(i fpresentonlock).k) )Measureandcutoffexcessspindlefromthewhe elpost,leaving1/16inch(2nun) )Screwthedrivecamonspindleuntilsnug, (seeFigure8). , ,lubricatethedial,dialring, ) )RotatedialtoOMIL-RoBK-lo13 ) (seeFigures7and8).q) ~ ,removethebackcoverandinserta3/32-inchal lenwrenchintotheadjustingscrew(reference Figure8) ( ,m)normorethan24inch-ounces( )ofdielingtorque(8slightdragonthediel).W heneverlocktorqueischanged, ,inspectthelockforwear,metalfilings,dril ledholes,cracks, ,andvisualexaminationofeschwheelpart,asw ellasthecamandleverassembly, ,usemolybdenum-disulfide(powder) , , ,whilealsoprovidin~ ~ walking , )Turnthedialcombinationisalignedwithb) ) ~, ,stoppingwhentbesecondnumberisLSFT,stopp ingwhenthethirdnumberisalignedd) $zent&GreenleafB500 SeriesMountede)Withactivatetheleverf)Tur nCombinationLockzeroalignedwiththeOPENIN G index,pushthedialINtoassembly, , , :e) )Withthedoororcontaineropen,throwthedoor /drawerbc) , ,,l15 MIL-HDBK-lo13/8c) )UsingtheCHANGING indexandtheoldcombination,turnthedialLSF T, )TurnthedialRIGHT, )TurnthedialLSFT, )Fu1lYinserttheappropriatechangekeyinthe keyholeinthebackofthelock( ).

7 , )Withthekeyinthisposition, )Tosetthenewcombination,turnthedialL5PT, )TurnthedialRIG~, )TurnthedialLSIT, ) ) , , ,proceedasfollows:a)Usingthetemplate(pro videdwithlock), !0 MIL-RDBK-lo13/8b)Usingthetemplate,drilla ndtapfourholesinmountingplateforthelock- attachingscrews(1/4-20).Drillholeinqount ingplateforthespindleshaft( (21-mm)diameteriflockhasatube, (16-mm)diameterifitdoesnot)c) )Placethelockboltinthelockedorengagedpos itionandtheacceleratorspringintheloadedp osition(Figure11-Note:Donotremovethedriv ecam)Ifyourlockisequippedwithatube,proce edwithstepe) ,proceedtosteph)e) ) (toinsertthedialringbushing) ~IHEELS CREWBOLTINENGAGED(LOCKED)POSITIONCAM~L~R EI_fJcKTRIGGERTORQUEAOJUSTINGSCREW Figure11 Sargent&Greenleaf8500 SeriesWithBackCoverRemoved17 MIL-HDBK-lo13/8g)Removeanyburrsfromtheen doftheh) )Whilealigningwithholeinthedoor,lightlyf aatendialringtodoorusingscrews,andtighte ntubenut(ifpresentonlock)Dialringopening indexshouldbeat12o ,presstheplasticbearinginsert(Figure12) )Toinstalldial,holdthedrivecaminplacewit honehandandthreadthedialintothecamuntilt hedialcomestoastopagainstth,> , ) , ) )Removethedial, )Tightenthedialringscrewso)F laceawasher,compressionspring,andwashero nhubofdial(Figure12).

8 P)Insertdialintothelock(observestepj)CAU TION)Holdthedrivecaminplacetoreceivenose ofthedropleverandthreaddialintocamuntilt hedialstopsq)Rotatethedialcounterclockwi seaMINIMUM ofonefullturnuntilthesplineinthespindlei salignedwiththepropersplineinthecam,thec amispositionedtoreceivethenoseofthedropl ever, ,Dial,DialRing,andSpindleNOTSI fthelockisqountedinthevertical-uporverti cal-downposition, ,RH/LHshouldbealigned(referenceFigure13) .r) ,checkforproperinandouttravelofdialforop erationofacceleratorspring.;019 IMIL-RDBK-1013/8 SPLINE1~SPINDLES argent&Greenleaf85~0 Series,DriveCamwithSplineKeyInserteds) ) (springshouldbeinthereleasedposition).(I ftheacceleratorspringisnotinthereleasedp osition, , )u) ) (Iftheacceleratorspringdoesrelease,thesp indlemustbeturnedclockwiseintothecamonec ompleterevolutionandthisstepmustberepeat ed.)w)Dialthesetcombination(50-25-50) )Whentheacceleratorspringisoperatingprop erly, , (seeFigure11).

9 ( )normorethan24inch-ounces( )ofdialingtorque(aslightdragonthedial),W heneverlocktorqueischanged, ,inspectthelockforwear,metalfilings,dril ledholes,cracks, ,aswellasthecamandleverassembly, ,usemolybdenum-disulfide(powder). , , ,otherthanchangingthecombinationandinspe ctingthelock, ,commonlyreferredtoas R- Locks , walking , :a) )Withthedoororcontaineropen,throwthedoor /drawerboltto, , ) )UsingtheCHANGING indexandtheoldcombination,turnthedialLWT , )TurnthedialRIGRT, )TurnthedialLEIT, )Fu1lYinserttheappropriatechangekeyintbe keyholeinthelbackofthelock( ). , )Withthekeyinthisposition, )Tosetthenewcombination,turnthedialLEFT, )TurnthedialRIGRT, )TurnthedialLEFf, 1)Turnthenewcombinationisnowm)WorktheMIL -HDBK-1013 , ,cal1foraqualifiedlocksmith.* ,proceedasfollows:,*a)Usingthetemplate( ),positionlockinfourholesinmountingvlate b)Usingthetemplate,drillandtapforthelock -attachingscrews(1/4-20).

10 Drillholeinmountingplate-f~rthespindlesh aft( (21-mm)diameteriflockhasatube, (16-=)diameterifitdoesnot).c) ,thiscanbedonebypullingtheboltoutwithyou rfingersorbyrotatingthedialtotheleftfour completerevolutions,d)IfyourlockItostepi ]Ie)ringontubef)g)h)i). ,proceedwithstepe).Ifnot, ,leaving7/64inch(3mm) ~Dlatabvinstallingthefourlock-attachings crews )whilealigningholethroughdoor,fastendial ringtodoorusingscrewsandtightentubenut(i fpresentonlock).k) )Measureandcutoffexcessspindlefromthewhe elpost,leaving1/16inch(2mm) )Screwthedrivecamontospindleuntilsnug, (right-hand),LH(left-hand),VO(vertical-u p),andVD(vertical-down)forthefourdiffere ntmountingpositions[referenceFigures15an d16).*thekeythen) ,thelockwillnotfunctionproperly.#Makecer tainthatsplint? ,Iubricetethedial,dialring, ) ,removethebackcoverandinserta3/32-inchal lenwrenchintotheadjustingscrew(seeFigure 16). ( )normorethan24inch-ounces( )ofdialingtorque(8slightdragonthedial).