Millermatic 211

1 Issued March 2019 Index No. Millermatic 211 MIG Power Source, Wire Feeder and Gun Package Light Industrial Processes Weld Thickness Input Power Applications MIG (GMAW) 120 V: 24 ga. 3/16 in. steel 120 V: A, single-phase, 50/60 Hz Quick Light fabrication Flux-cored (FCAW) 18 ga. 1/8 in. aluminum 240 V: A, single-phase, 50/60 Hz Specs Maintenance and repair Auto body 240 V: 24 ga. 3/8 in. steel 18 ga. 3/8 in. aluminum Rated Output 120 V: 115 A at VDC, 20% duty cycle Farm/home 240 V: 150 A at VDC, 40% duty cycle 120 or WEIGHS. ONLY. 240 V. INPUT POWER 38lb. Uses 120- or 240-volt power Portable 3 8" L THICK. ( mm) RIA. 24 ga. MATE. NE. SS. ( mm). MIG weld capacity Quick and easy setup IMPROVED! Accu L ck TM. Now with NEW! MDX -100 MIG gun with AccuLock . MDX consumable system featuring a dual-locked, front-loading liner that optimizes wire feedability.

2 Advanced Auto-Set includes five different wire/ Angled cast-aluminum drive system with Uses 4- or 8-inch (102 or 203 mm) spools gas combinations and three wire size capabilities. calibrated tension knob creates consistent and can be set up to weld with .024 .035 inch Wire/gas combinations include Flux Cored, feeding and easy setup. ( mm) solid wire and .030 .045 inch Mild Steel with 100% CO2, Mild Steel with C25, Quick Select drive roll makes setup quicker ( mm) flux-cored wire. Stainless Steel, and Aluminum with spool gun by offering three grooves two for different Select the wire type and gas being used size solid wire and a third for flux-cored wire. Comes complete with: Set the wire diameter (.024, .030 or .035 in.). Power source A blue LED indicates that Auto-Set is activated . Auto spool Gun Detect automatically detects 10 ft.

3 (3 m) MDX -100 MIG gun Dial in the thickness of what you're welding when a MIG gun or spool gun is connected, 10 ft. (3 m) work cable with clamp Start welding with the exact parameters eliminating the need for a switch. ft. (2 m) power cord with MVP plugs you need! Fan-On-Demand cooling system only operates for 120 V and 240 V. Inverter technology combines best-in-class arc when needed, reducing noise, energy use and Flow gauge regulator and gas hose for characteristics with the portability of a 38-pound contaminants pulled though the machine. argon or AR/CO2 mix machine. The arc is extremely forgiving to Hobart spool of .030 in. ( mm). Smooth-Start provides a smooth, spatter-free variations in arc length and travel speeds. solid wire start. It's the best-starting machine in the small Two contact tips for.

4 030 in. ( mm) wire Multi-voltage plug (MVP ) MIG machine category. Quick Select drive rolls for .024 in. allows connection to Thermal overload protection shuts down unit ( mm) or .030/.035 in. ( mm). common 120- and 240- and activates the over temperature light if solid wire, and .030/.035 in. volt power receptacles airflow is blocked or duty cycle is exceeded. ( mm) flux-cored wire without the use of any Automatically resets when unit cools. Material thickness gauge tools simply choose the plug that fits the 229895. receptacle and connect to the power cord. Hook-and-loop cord wraps Note: Shielding gas and safety equipment not included. Welder is warranted for three years, parts and labor. Gun warranted for 90 days, parts only. Miller Electric Mfg. LLC Equipment Sales US and Canada An ITW Welding Company Phone: 866-931-9730.

5 1635 West Spencer Street FAX: 800-637-2315. Box 1079 International Phone: 920-735-4554. Appleton, WI 54912-1079 USA International FAX: 920-735-4125. Operation Modes Auto-Set mode Auto-Set eliminates guesswork and saves you time on setup. Turn wire selector knob to select the wire and gas combination being used. Turn wire speed control fully clockwise to select Auto-Set mode and set the wire diameter to either .024, .030 or .035 inch. The Auto-Set light indicates mode is activated. Then select material thickness using the Auto-Set control. Use Auto-Set when you want the speed, convenience and confidence of pre-set controls. Auto-Set automatically sets your welder to the proper parameters. It's available for welding with .024-, .030- and .035-inch steel and stainless steel wires, .030- and .035-inch flux-cored wires, and.

6 030- and .035-inch 4043 aluminum wires with the Spoolmate 100 spool gun. Shielding gas is dependent on the wire being used. Manual mode When welding outside of Auto-Set capabilities, or if you prefer custom parameters, use manual mode. The parameter chart on the inside of the access door is an easy-to-use guide for determining your voltage and wire feed speed settings. To optimize arc starts, turn wire selector knob to select the wire and gas combination being used. Reference the white areas on the controls when welding in manual mode. Specifications (Subject to change without notice.). Input Amperage Amps Input at Rated Output, 50/60 Hz Wire Type Max. Open-Circuit Net Power Range Rated Output 120 V 240 V KVA KW Wire Feed Speed and Diameter Voltage Dimensions Weight 120 V 30 130 A 115 A at VDC, 60 600 ipm Solid/stainless: 54 H: in.

7 38 lb. 20% duty cycle ( m/min.) .024 .035 in. (318 mm) ( kg). ( mm) W: in. 42 lb. 150 A at VDC, Flux-cored: (286 mm) ( kg). 240 V 30 230 A. 40% duty cycle .030 .045 in. D: in. with gun ( mm) (521 mm). Certified by Canadian Standards Association to both the Canadian and Standards. Control Panel Performance Data Duty Cycle Chart 250. 1 240 V. 1. Power On Light 200. 2. Weld Amperes 2. Over Temperature Light 150. 3. Auto-Set Light 120 V, 20 A. 3. 4. Wire Speed/Wire Diameter Control 100. 4 5. Wire Selector Knob 50. 5 6. Voltage/Material Thickness Control 6 7. Plastic Hub with Retaining Ring for 0. 7 10 20 30 40 50 60 70 80 90100. 8-inch Spools (shaft also accepts % Duty Cycle 4-inch spools). 8. Calibrated Tension Knob Volt/Amp Curves 100. 8 9. T-Knob (secures torch). 10. Drive Roll 80. 11. Trigger Control Connector Volts 60.

8 9 12. Polarity Changeover Terminals 10. 40. Note: Power switch and gas solenoid are 240 V Maximum on machine back panel. 11 20. 120 V Maximum 12 0. 120/240 V Minimum 0 25 50 75 100 125 150 175 200 225. Amps 2. Genuine Miller Accessories . Spoolmate 150. spool Gun 301272. Direct-connect MDX -100 MIG Gun 1770028 spool gun handles 100-amp MIG gun with Miller AccuLock MDX .030 .035 inch consumables for .030 .035 in. ( mm) ( mm). wire. Includes 10 ft. (3 m) cable assembly. 4000/5000 series Install AccuLock contact tips with a single turn. aluminum and .023 .035 inch ( mm). AccuLock liner locks at front and back of gun steel/stainless steel wires. Rated at 150 amps, to align with contact tip and power pin for a 60 percent duty cycle. Includes 20-foot ( m). flawless wire feed path. cable assembly. Durable, ergonomic handle with overmolding Running Gear/ Dual Cylinder Rack Conversion Kit improves grip and comfort.

9 Cylinder Rack and Tool Holder 301454. Ball-and-socket handle with rear swivel for 301239 Converts running gear/cylinder rack (301239). increased gun maneuverability while reducing Heavy-duty from a single cylinder cart to a dual cylinder cart. welder fatigue. construction with Top bracket holds a variety of tools including Spoolmate 100 8-inch rubber rear a welper, adjustable wrench, screwdrivers, spool Gun 300371 wheels. Convenient chipping hammer, wire brush and filler rod. Direct-connect front handles, cable spool gun handles holders and plastic .030 .035 inch consumable box. ( mm) For gas cylinders no greater than 7 inches (178 mm) in diameter Protective Cover aluminum (4043 only) 301262. and .023 .035 inch or 65 pounds ( kg) in weight. ( mm) steel/stainless steel wires. Rated at 135 amps, 30 percent duty cycle.

10 Includes Purchase the Millermatic 211 package (951603). 12-foot ( m) cable assembly and custom and receive the Millermatic 211 and running carrying case. gear/cylinder rack (301239) packaged together! Consumables For MDX -100 MIG Gun For Spoolmate 100 spool Gun For Both spool Guns Miller AccuLock MDX Consumables Smaller consumables and components to Drive Roll (1) 186413. access hard-to-reach weldments. Contact Tips (5 per package) For .030/.035-inch 199730 .024 in. ( mm) ( mm) wire. Contact Tips (10 per package). T-M023 .023 in. ( mm) 186419 .030 in. ( mm). T-M030 .030 in. ( mm) 186406 035 in. ( mm) Push Roll (1) 186414. T-M035 .035 in. ( mm) For .030/.035-inch T-M045 .045 in. ( mm) ( mm) wire. Nozzle 186405. T-M047 3/64 in. ( mm). Nozzles . NS-M1200B Brass, 1/2 in. ID, flush For Spoolmate 150 spool Gun For Millermatic 211.