Modicon M580 - System Planning Guide - 09/2014

1 m580 HRB62666 09/2014 Modicon m580 System Planning Guide09/20142 HRB62666 09/2014 The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein.

2 If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us. No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission of Schneider pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented System data, only the manufacturer should perform repairs to devices are used for applications with technical safety requirements, the relevant instructions must be followed. Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating to observe this information can result in injury or equipment damage.

3 2014 Schneider Electric. All rights 09/20143 Table of ContentsSafety Information ..7 About the Book..11 Part I Modicon m580 System Introduction ..15 Chapter 1 Modicon m580 System ..17 Modicon m580 System Introduction .. 18 Modicon m580 System Components.. 23 Modicon m580 System Features .. 41 Chapter 2 Modules in an m580 System ..45 Modules and Switches in an m580 System .. 46 Modicon X80 I/O Modules .. 54 Premium I/O Modules .. 59 Distributed Equipment .. 61 Part II Planning and Designing an m580 Network ..63 Chapter 3 Selecting the Correct Topology ..65 Project Life Cycle.. 67 Planning the Appropriate Network Topology .. 68 Selecting a CPU for your m580 System .

4 75 Planning an Isolated DIO Network .. 76 Planning a Simple Daisy Chain Loop .. 77 Planning a High-Capacity Daisy Chain Loop.. 79 Local Rack Communication Module Installation .. 82 Using Premium Racks in an m580 System .. 83 Using Fiber Converter Modules .. 88 Connecting an m580 Device Network to the Control Network .. 91 Chapter 4 DRS Predefined Configuration Files..93 DRS Predefined Configuration Files .. 94C1: Copper RIO Main Ring and RIO Sub-ring with DIO Clouds .. 103C2: Copper RIO Main Ring and DIO Sub-ring with DIO Clouds .. 106C3: Fiber RIO Main Ring and Copper RIO Sub-ring with DIO Clouds 109C4: Fiber RIO Main Ring and Copper DIO Sub-ring with DIO Clouds 112C5: Copper/Fiber Main Ring Connections and RIO Sub-ring with DIO Clouds.

5 116C6: Copper/Fiber Main Ring Connections and DIO Sub-ring with DIO Clouds .. 121C7: Master Copper RIO Main Ring and RIO Sub-ring with DIO Clouds1244 HRB62666 09/2014C8: Slave Copper RIO Main Ring and RIO Sub-ring with DIO Clouds127C9: Master Copper RIO Main Ring and DIO Sub-ring with DIO Clouds130C10: Slave Copper RIO Main Ring and DIO Sub-ring with DIO Clouds133C11: Master Copper/Fiber Main Ring Connections and RIO Sub-ring with DIO Clouds ..136C12: Slave Copper/Fiber Main Ring Connections and RIO Sub-ring with DIO Clouds ..141C13: Master Copper/Fiber Main Ring Connections and DIO Sub-ring with DIO Clouds ..146C14: Slave Copper/Fiber Main Ring Connections and DIO Sub-ring with DIO Clouds.

6 150 Obtaining and Installing Predefined Configuration Files ..154 Chapter 5 Verifying the Network Configuration ..157 Using the Network Inspector ..157 Chapter 6 performance .. System performance ..162 System performance ..163 System Throughput Considerations..165 Calculating the Minimum MAST Cycle Time .. Application Response Time ..168 Simplified Presentation of Application Response Time ..169 Application Response Time ..172 Application Response Time Examples..175 Optimizing Application Response Time .. Communication Loss Detection Times..182 Communication Loss Detection Times..182 Part III m580 System Commissioning and Diagnostics.

7 185 Chapter 7 Commissioning ..187 Setting the Location of the Ethernet RIO Drop..188 Powering Up Modules Without a Downloaded Application ..189 Downloading CPU Applications ..190 Establishing Transparency between a USB and Device Network ..193 Initial Start After Application Download ..194 Powering Down/Powering Up Modules ..195 Starting and Stopping an Application ..196 Chapter 8 System Diagnostics ..197 System Diagnostics ..198 Main Ring Diagnostics ..203 Sub-Ring Diagnostics..204 HRB62666 09/20145 Part IV Cyber Security ..207 Chapter 9 Cyber Security ..209 What is Cyber Security? .. 210 Schneider Electric Guidelines .. 212 Managing Accounts.

8 216 Managing Passwords .. 217 Managing the Data Storage Password .. 220 Managing Integrity Checks .. 221 Managing Logging Functions .. 222 Managing Security Services .. 224 Managing Backup Functionality.. 227 Appendices ..229 Appendix A Frequently Asked Questions (FAQ) ..231 Frequently Asked Questions (FAQ).. 231 Appendix B Detected Error Codes..235 EtherNet/IP Implicit or Explicit Messaging Detected Error Codes .. 236 Explicit Messaging: Communication and Operation Reports .. 239 Appendix C Design Principles of m580 Networks .. Network Determinism Parameters.. 244 Network Determinism Parameters.. RIO Network Design Principles.

9 245 RIO Network Design Principles .. 246 Defined Architecture: Topologies .. 247 Defined Architecture: Junctions .. RIO with DIO Network Design Principles .. 252 RIO with DIO Network Design Principles .. 253 Defined Architecture: Topologies .. 254 RIO and DIO Defined Architecture: Junctions .. 257 Glossary ..259 Index ..2656 HRB62666 09/2014 HRB62666 09/20147 Safety InformationImportant InformationNOTICERead these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a 09/2014 PLEASE NOTEE lectrical equipment should be installed, operated, serviced, and maintained only by qualified personnel.

10 No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards YOU BEGINDo not use this product on machinery lacking effective point-of-operation guarding. Lack of effective point-of-operation guarding on a machine can result in serious injury to the operator of that automation equipment and related software is used to control a variety of industrial processes. The type or model of automation equipment suitable for each application will vary depending on factors such as the control function required, degree of protection required, production methods, unusual conditions, government regulations, etc.