Moeller Wiring Manual 02/05

1 Wiring Manual Automation and Wiring Manual Power Distribution Moeller addresses worldwide: E-mail: Internet: L1 L2 L3. 21. 1 3 5 13. -Q1 L. 14 22 N. Issued by Moeller GmbH B -F1. I> I> I>. Hein- Moeller -Str. 7-11 2 4 6. D-53115 Bonn ~. +12 V. 0V. 2006 by Moeller GmbH, Germany 1 3 5 1 3 5 1 3 5. L01h -Q11 -Q15 -Q13 F1. Subject to alteration 2 4 6 2 4 6 2 4 6. N01 h FB0200-004GB-INT MDS/Doku/ 02/05 97 95. A -F2. Printed in the Federal Republic of 2 4 6 98 96. Germany (04/06) PE. Article No.: 106254 U1 V2. V1 M W2. W1 3 U2 L N N I1 I7 I8. -M1. For Immediate Delivery call at (866) 595-9616. All brand and product names are trade marks or registered trademarks of the owner concerned 1st edition 2000, 12/99. 2nd updated edition 2006, publication date 02/05 .

2 Moeller GmbH, Bonn Editor: Heidrun Riege Translators: Uli Wright, Nigel Green, Dominik Kreuzer, David Long, Terence Osborn All the circuits are designed according to our best expertise and have been carefully tested. They serve as practical examples. Moeller GmbH refuses to accept liability for any errors. All rights reserved, including those of the translation. No part of this Manual may be reproduced in any form (printed, photocopy, microfilm or any other process) or processed, duplicated or distributed by means of electronic systems without the written permission of Moeller GmbH, Bonn, Germany. Subject to alterations without notice. Printed on bleached cellulose, 100 % free from chlorine and acid. For Immediate Delivery call at (866) 595-9616.

3 Moeller Wiring Manual 02/05 . The Moeller Wiring Manual chapter Automation Systems 1. Electronic motor starters and drives 2. Command and signalling devices 3. Rotary Switches 4. Contactors and Relays 5. Motor-protective circuit-breaker 6. Circuit-breakers 7. All about Motors 8. Specifications, Formulae, Tables 9. Alphabetical index 10. For Immediate Delivery call at (866) 595-9616. 0-1. Moeller Wiring Manual 02/05 . The Moeller Wiring Manual For0-2 Immediate Delivery call at (866) 595-9616. Moeller Wiring Manual 02/05 . Automation Systems Page Programmable logic controllers PLCs 1-2. 1. xSystem 1-4. Modular I/O system XI/ON 1-6. Networkable motor starters xStart-XS1 1-8. Networking PS40 series 1-10. Networking xSystem 1-11. Networking display and operating devices 1-12.

4 Networking embedded HMI-PLCs 1-13. Engineering XC100/XC200 1-14. Engineering PS4 1-16. Engineering EM4 and LE4 1-19. For Immediate Delivery call at (866) 595-9616. 1-1. Moeller Wiring Manual 02/05 . Automation Systems Programmable Logic Controllers, PLCs Programmable logic controllers The programmable (logic) controller (PLC) is an The most important specifications of a PLC are its electronic device for machine or process control. maximum number of inputs/outputs, its memory 1 The PLC receives signals via inputs, processes size and its processing speed. them according to the instructions of a program, The PS40 Series and the new xSystem are the two and transfers signals to the outputs. automation systems offered by Moeller . These are The program is created using programming described below.

5 Software which is able to link inputs and outputs in any required sequence, to measure time, or even carry out arithmetic operations. PS40 Series Compact PLCs Modular PLCs The PS4 compact PLCs have the following system The PS416 modular PLC has the following key characteristics: features: Standard programming High processing speed Remote and local expansion options Compact size Integrated fieldbus interface (Suconet) Wide range of networking options Plug-in screw terminals Extensive memory Small, compact in size Sucosoft programming software The controllers in this range are very versatile with Sucosoft is the name of the software for a wide range of features, such as integrated programming the PS40 PLCs. setpoint potentiometers, analog inputs/outputs or Program examples are provided in the PLC.

6 Memory expansion modules (from PS4-150). Beginners' Guide Automation with Programmable Logic Controllers (FB2700-017). Moellers' entire PLC range is described in the Main Catalogue for Automation Systems and Drives, as well as in the Product overview for automation. For1-2 Immediate Delivery call at (866) 595-9616. Moeller Wiring Manual 02/05 . Automation Systems Programmable Logic Controllers, PLCs 1. PS4/EM4: LE4: Compact PLC or expansion module Local expansion PS416: Modular PLC. For Immediate Delivery call at (866) 595-9616. 1-3. Moeller Wiring Manual 02/05 . Automation Systems xSystem xSystem xSystem is Moeller 's latest modular automation The XSoft software combines programming, system. It can be configured for the individual configuring, testing, commissioning and 1 requirements of small or large applications.

7 Visualization functions in a single tool designed for xSystem reduces the hardware and software the entire xSystem product range. interfaces required. The system features IT. functions that are already integrated. 1. F1 F2 F3 F4 F5 F6 F7 F8. F10 F11 F9. +/- 7 8 9. F12 F13 , 4 5. SHIFT. 6. F14 F15 0 1 2 3 ESC CLEAR. ENTER. 180 1. 2. F1 F5 1. 2. 3. ABC. DEF. F2 F6 4. 5. GHI 6. JKL. MNO. F3 F7 7. SHIFT. 8. PQRS 9. TUV. WXYZ. F4 F8 0.. +/- ESC CLEAR ENTER. 0 1 2. 3. 4 5 6. 0 1 2 7. 3. 4 5 14. 15 0 1 2. 3. XC-CPU101 3. 4 5 6. 8 9 10 7 0 1 2. 11 3. 12 13 14 4 5 6. 15. DC INPUT 8 9 10 7 0 1 2. EH-XD16 11 3. 12 13 14 4 5 6. 15. DC INPUT 8 9 10 7. EH-XD16 11. 12 13 14. 15. DC INPUT. EH-XD16. 8. 8. 0 1 2. 3. 4 5 6. 0 1 2 7. 3. 4 5 14. 15. XC-CPU101. 7. 0 1 2.

8 3. 4 5 6. 8 9 10 7 0 1 2. 11 3. 12 13 14 4 5 6. 15. 3. DC INPUT 8 9 10 7 0 1 2. EH-XD16 11 3. 12 13 14 4 5 6. 15. DC INPUT 8 9 10 7 0 1 2. EH-XD16 11 3. 12 13 14 4 5 6. 15. DC INPUT 8 9 10 7. EH-XD16 11. 12 13 14. 15. DC INPUT. EH-XD16. 0 1 2. 3. 4 5 6. 0 1 2 7. 3. 4 5 14. 15. XC-CPU201. For1-4 Immediate Delivery call at (866) 595-9616. Moeller Wiring Manual 02/05 . Automation Systems xSystem System components Refer to the following product overview and Modular PLCs manuals for further information: XC100 h Automation product overview 8 DI, 6 DO, CANopen, RS 232, 4 interrupt inputs (AWB2700-7546) 1. XC100 hardware and engineering Slot for multimedia memory card, (AWB2724-1453). 64 256 KByte program/data memory, XC200 hardware and engineering 4/8 KByte for retentive data, (AWB2724-1491).

9 Ms/1000 instructions XI/OC hardware and engineering XC200 g (AWB2725-1452). 8 DI, 6 DO, CANopen, RS 232, Ethernet, XV100 hardware and engineering 2 counters, 2 interrupt inputs, WEB/OPC (AWB2726-1461). server, USB, locally expandable with XI/OC xStart-XS1 hardware and engineering I/O modules, 256 512 KByte program/data (AWB2700-1426). memory, ms/1000 instructions XSoft PLC programming (AWB2700-1437). Text display PLCs Function blocks for XSoft (AWB2786-1456);. Modular text display PLCs a including data handling function blocks for Consisting of XC100, up to 3 XI/OC modules text display PLCs and LCD text display with 4 x 20 or 8 x 40 lines/characters The latest edition is available from Compact text display PLC b : Enter the Minimum mounting dimensions and high numbers shown in brackets, interface integration density (10 DI, 8 DO, AWB2725-1452G , as a search term.)

10 8 DIO, 2 AI, 2 AO, 2 counter inputs, 2 interrupt inputs, 1 encoder input). XI/OC input/output modules c Can be fitted to the XC100/200. (max. 15 modules). Plug-in terminals with screw or springloaded terminal XSoft Programming, configuring, testing/commissioning in a single tool For Immediate Delivery call at (866) 595-9616. 1-5. Moeller Wiring Manual 02/05 . Automation Systems Modular I/O System XI/ON. XI/ON the concept XI/ON is a modular I/O system for use in industrial A complete XI/ON structure counts as a single bus automation applications. It links sensors and station in any fieldbus structure and therefore only 1 actuators on the field level with the higher-level requires one bus address. The individual XI/ON. controller. Fieldbus protocols PROFIBUS-DP, peripheral modules are therefore independent of CANopen and DeviceNet are supported.