mounting instructions - KLINGER

1 Summary of the eight versions of KLINGER SWGs, the designprinciple,materialsand Wound GasketsKLINGER maxiflex mounting instructionsThe principleThe KLINGER maxiflex function isbased on the metal winding/ filler re-lationship and the flange surface roughness should beapprox. m. KLINGER maxiflexgaskets can be used in flanges withlarger surface roughnesses, but in thiscase the bolt loads should be increa-sed so as to ensure proper function ofthe gasket. When the KLINGER maxiflex gas-ket is compressed during mounting ,the homogeneous filler flows intothe irregularities of the flange. Themetal windings enclose the filler and,at the same time, ensure the strengthand elasticity of the the gasket is equipped with anPTFE filler it must have an inner ringsince the PTFE permits no furthercompression, as is the case with otherfillers.

2 On the one hand, it preventsthe gasket from springing open andon the other, penetration of the flo-wing PTFE in the pipeline. The largerthe surface roughnesses in the flangesurface, the larger the surface loadrequired to permit a flow of the PTFEin the bolts should be free of damageand lubricated with high-temperatureresistant greases before the gasket and fasten , tighten the bolts crosswise(see sketch) in at least 3 to 4 more passes you perform, themore uniform the force which is intro-duced into the flange-gasket the last pass, the bolts must betightened only clockwise. 12347586 All information is provided inaccordance with the current state ofknowledge.

3 As we cannot influence thespecific application conditions, wewould ask you to consider this as anon-binding recommendation. We can assume no liability for anyresulting reserve the right to surface condition:1. metallically clean2. plane-parallel3. dry4. fat freeDo not use separating agents or sealing aids! Certified Fire Safe According to API 6FB!Wide choice of materials for metal strip and filler. Suitable for high pressures and for flanges with tongue and RSolid metal outer ring used as a centerring device and on raised face and flat face CRSolid metal inner with high pressures and to female RIRThis gives the gasket recoveryforces which provide for a reliablesurface load even at fluctuating oper-ating the present 8 versions, thebasic element is added by innerand/or outer rings as needed.

4 Standard Metal strip materialsGasket mmCompressed Guide ringthickness - mm 2 - - mm 3 - - mm 5 - mmThe design principle of theKLINGER Spiral-Wound GasketsThe basic element of every gasket isthe wound core. The V-shaped metalstrip is spirally wound with the soft-material improve the mechanicalstrength and other sealing character-istics, some layers at the beginningand at the end are wound without softmaterial and spot-welded over thetotal constant tensile force duringthe complete winding process permitsa defined, constant thickness of version.

5 Monel 400 , InConel 600 , InConel 625 , InConel X750 ,Nickel 200 , Titanium, Incoloy 800 , Incoloy 825 Other materials on request304316316 L321316 TiSolid metal outer and inner use at high pressures and for raised face or flat turbulences and protects the flanges from the inner windings of thegasket element from high metal outer ring, PTFE for raised face or flat inner ring acts as an additionalgasket and protects the inner windingsof the gasket element from the metal inner ring with KLINGER -graphite use at high pressures and for raised face or flat for corrosive inner ring acts as an additional and temperature limits CeramicsKLINGER graphite*PTFEN onas*pure graphite standard 98% purity or nuclear gradeapprox.

6 800 Capprox. 600 Capprox. 260 Capprox. 460 CStandard materials outer ringCarbon steel,colour-powder coatedStainless steelacc. to the standard metal strip materialsStandard materials inner ringStainless steelacc. to the standard metal strip materialsKLINGER maxiflex spiral-wound gasketsKLINGERS piral-Wound GasketsType CRIRType CRIR /PTFE inner ringType CRIR / KLINGER graphite inner ringWide choice of materials for metal strip and filler. Suitable for high pressures and for flanges with tongue and RSolid metal outer ring used as a centerring device and on raised face and flat face CRSolid metal inner with high pressures and to female RIRThis gives the gasket recoveryforces which provide for a reliablesurface load even at fluctuating oper-ating the present 8 versions, thebasic element is added by innerand/or outer rings as needed.

7 Standard Metal strip materialsGasket mmRecommended thickness in loaded mmThe design principle of theKLINGER maxiflex spiral-wound gasketsThe basic element of every gasket isthe wound core. The V-shaped metalstrip is spirally wound with the soft-material improve the mechanicalstrength and other sealing character-istics, some layers at the beginningand at the end are wound without softmaterial and spot-welded over thetotal constant tensile force duringthe complete winding process permitsa defined, constant thickness of version:Monel 400 , InConel 600 , InConel 625 , InConel X750 ,Nickel 200 , Titanium, Incoloy 800 , Incoloy 825 Other materials on request304316316 L321316 TiSolid metal outer and inner use at high pressures and for raised face or flat turbulences and protects the flanges from the inner windings of thegasket element from high metal outer ring.

8 PTFE for raised face or flat inner ring acts as an additionalgasket and protects the inner windingsof the gasket element from the metal inner ring with KLINGER -graphite use at high pressures and for raised face or flat for corrosive inner ring acts as an additional and temperature limits CeramicsKLINGER graphite*PTFEMica*pure graphite standard 98% purity or nuclear gradeapprox. 800 Capprox. 500 Capprox. 260 Capprox. 900 CStandard materials outer ringCarbon steel,colour-powder coatedStainless steelacc. to the standard metal strip materialsStandard materials inner ringStainless steelacc.

9 To the standard metal strip materialsKLINGER Spiral-Wound GasketsKLINGER maxiflex spiral-wound gasketsType CRIRType CRIR /PTFE inner ringType CRIR / KLINGER graphite inner ringKLINGERS piral-Wound GasketsSpiral wound sealing element. Wound high choice of materials for metalstrip and filler use in high-pressure pumps,high-pressure valves and gas emission RHDKLINGER graphite facing use in manhole for use with low bolt loadsand uneven gasket sealing R withKLINGER graphite facingCombined inner and outer inner ring could have pass barsor could carry either a metal clad orsoft gasket with pass HTX forheat exchan-gersRecommended sealing strip roughnessThese gaskets are capable of givingan excellent seal over a wide range offlange surface to technical alterations.

10 Status: April 1999general critical vacuum (Larger flange surface finishes requirehigher bolt loads) However, as a general guide werecommend the following:PN 10 4036404754657084102115140168196221251307 3584054585666667708749741,0781,2801,5101 ,7201,9202,1202,3302,5302,7302,9303,130P N 64 3203640475465708410411914417220022725731 53664134665746747788829821,0861,290 d410465161718292107127142162192217247272 3273774374885936958109171,0171,1241,3411 ,5481,7721,9722,1822,3842,5942,7943,0143 ,228d3d210 3202428334049546682951201461741952252863 373824335376377378379301,0301,2301,4501, 6601,8602,0502,2602,4602,6602,8603,060 KLINGER maxiflextypes CR, CRIRS uitable for flanges in accordance with DIN and BS 4504.