NEMA Freedom Starters 1-77 Wiring Diagrams - EMSCO

1 1999 NEMA Freedom StartersWiring DiagramsNon-reversing StarterNon-reversing Starter Single-Phase Non-combination260803 D1 Figure 1 Front View of PanelConnections for Non-reversing Starter3/142/13 Reset97969895T2T12/T14/T26/T3 OLL11L23MA1A21-Phase MotorT1T2124AC Lines3-Wire Control A StopStopStopStartStartStart2/1313/142/13 13/14 Remote Pilot Devices3/14 Not for Use with AutoReset OL Relays12-Wire ControlWhen More Than OnePushbutton Station IsUsed, Omit Connector A and Connect perSketch Below C Separate ControlRemove Wire C if Supplied andConnect Separate Control Lines tothe Number 1 Terminal on the RemotePilot Device and to the Number 96 Terminal on the Overload RelayNon-reversing Starter CombinationFigure 2 Fusible Control TransformerField Conversion to 1-PhaseFigure 1 Front View DiagramConnections for StartersConnections for Control StationsMMAdd DottedConnectionOLML3L2L1 OLMotor260878 D4A1A29695 OLReset2/133/14T124T26T36/T12/T2 T34/95 Reset9697981A1A2135T1T2T3 C T3T14/T2L11A1A2L23T26/L352/T1 MotorT1T2 Separate ControlRemove Wire C if Supplied andConnect Separate Control Lines tothe Number 1 Terminal on the RemotePilot Device and to the Number 96 Terminal on the Overload RelayOmit ConnectorStopStartRemote212/1343 Local13/14 Stop (OFF)Start (ON)

2 Combined Remote and Local for Figures 1 and 2 Remote ControlLocal Control A When More Than OnePushbutton Station Is Used,Omit Connector A andConnect per Sketch BelowStopStartStartStopStart3/142/1312/1 313/142-WireControlNot forUse withAuto ResetOL / WhiteBlack / WhiteConnect to Coil Terminals A1 and A2 3443X1X212 Stop (OFF)43 Start (ON)3/142/131 BlackRedRed2431 HandAuto13/14 YellowYellowBlackRedFigure D2-Position Selector SwitchFigure ASTART/STOP PushbuttonsFigure BSTART/STOP Selector SwitchFigure C3-Position Selector SwitchHand3/14 YellowAuto1 BlackRemoteSwitchRed2143 Start (ON)3/141 BlackRedFigure EPilot Light (Motor RUN)Connect to A1 and A2 TerminalsTo CoilTerminal A1 Figure FSTART/STOP with Pilot Light3413/142/1321 Stop (OFF)Start (ON)Black / WhiteBlack / WhiteX1X2 LocalControl(Flange Mountingif Used)SeeFiguresA, B, C, D,E and FCPTF usible Control Transformer(If Used)See Figure 2 Omit ThisConnectorif Figure 2Is or L2L3 FuseFuseFuse3 SecondaryConnectionsG1H31X2H24H4XF1H1X1 CPTP rimaryConnectionsConnections for DualVoltage Rated Transformer See Transformer NameplateRemove Wire C (Figure 1) if Usedand Connect as Shown Below.

3 (All Other Starter Wires Remainas Shown in Figure 1) 1999 NEMA Freedom StartersWiring DiagramsReversing StarterReversing Starter Non-combinationReversing Starter CombinationFRFRFRA142(If Used)A1A25736A21 OLStarter Elementary DiagramRemote Control StationsL3L2L1 ACMotorT1T3T2 LinesContactors F and R areMechanically InterlockedOLOLRFFRFRLSRFLSF orwardReverseStop6357 FLSRLSWhen Limit Switches AreUsed, Omit Connectors A and B and Connectper Dotted Lines657415531432F32 B A C T3T2AC MotorT1A2A1A2A1RT2T1T3OL96 Reset959798OL260844 D29596 C T3T2T12/4/6/Separate ControlRemove Wire C if Supplied and ConnectSeparate Control Lines to the Number 1 Terminal on the Remote Pilot Device and tothe Number 96 Terminal on the Overload DownPushbuttonPushbuttonForwardReverse31 Forward13426 Figure 1 Front View DiagramWire F Usedwith Local ControlPushbuttonsAC with FORWARDand REVERSE ButtonsElectrically D4A2 RLS752T14T2T12/T24/395 Reset6T3T36/5372123F1989796 OLRA1L241L13L35 FLS64563 Reverse4 Stop123443 ReverseForward153343 Forward251 Black/WhiteBlack/WhiteX2X1A195 Connect to A1 ofForward Coil and 95 of Overload RelayBlack/WhiteBlack/WhiteX2X1A1A2 Connect to ReverseCoil Terminals A1 and A2 Local ControlRemove Wire C (Figure 1)

4 If Used andConnect as Shown Below (All Other StarterWires Remain as Shown in Figure 1)H3 FuseFuseSecondaryConnectionsConnections for DualVoltage Rated Transformer See Transformer NameplateG1RA1A2L11X2L23L35X1H4H24 FuseH1XF1 CPT96 ResetOL95 PrimaryConnections1 ReverseForwardOFF53 BlackYellowBlueRedRedRedBlackBlueRedLoca lControl(Flange Mountingif Used)SeeFiguresA, B, Cand DFigure 1 Front View DiagramFigure 2 Fusible Control TransformerFigure APushbuttonsFigure B3-PositionSelector SwitchFigure CPilot Light(FORWARD)Figure DPilot Light(REVERSE)CPTF usible ControlTransformer(If Used)See Figure 2 Wire F Use withLocal Control Pushbuttons B A C or L2 L3A2A1 Remote Control withFORWARD andREVERSE (If Used)A1A25736A21 OLFigure 1 Elementary DiagramL3L2L1 ACMotorT1T3T2 LinesContactors F and R areMechanically MotorT1OL9596 C Separate ControlRemove Wire C When It Is Supplied. ConnectSeparate Control Lines to the Number 1 Terminal on Remote Pilot Device, and to theNumber 95 Terminal on the Overload RelayWhen Limit Switches AreUsed, Omit Connectors A and B and Connectper Dotted 1999 NEMA Freedom StartersWiring DiagramsCover ControlNon-reversing Cover ControlNEMA 1 C400GK Control OptionsC400T Control OptionsReversing Cover ControlNEMA 1 C400GR Control OptionsC400T Control OptionsHandOFFAutoBlack 3/14 Red 1 HandAutoRed 1 Yellow - to CoilA1 Terminal Black 3/14 StartStopBlack 3/14 Red 1 Yellow 2/13 Local Control Options (If Used)Refer to Diagram Inside Enclosure for ConnectionsFigure ASTART/STOP Pushbutton B2-Position Selector C3-Position Selector Switch Lead fromCoil to Terminal Number 3260808 D1 Black A2 Black A1 Figure DPilot Light (Motor RUN)Black A1 Black A2 Figure FOverload TrippedWire C 1 OLConnect toOL TerminalNo.

5 96NC Interlock(If Used)orTestYellow - to CoilA1 TerminalReset95969798 BlackBlack1 RemoteSwitchStop1L1, X1 or 1 Figure ESTART/STOP with Pilot LightBlack 3/14 Yellow2/13 Red 1 StartStopFigure GPilot Light (Motor STOP)260810 D1 ForwardAdd Connector F Between Aux. ContactTerminals 2 and to Terminal A1 of theLeft Hand Coil and to TerminalNumber 95 of the Overload Relay Connect to Terminals A1 & A2of the Right Hand ContactorBlackBlackBlackBlackLocal Control Options (If Used)Refer to Diagram Inside Enclosure for ConnectionsFigure APushbuttonFORWARD/ STOP/ REVERSEF igure BPilot Light (FORWARD)Figure CPilot Light (REVERSE)3/1412/13 Local Control Options (If Used)Refer to Diagram Inside Enclosure for Connections260811 D1 Black/WhiteWire C 1 OLConnect to OLTerminal No. 96NC InterlockReset959697983 Start4 Stop12243143213443 Start31 AutoHand1 HandAuto1 Connect to CoilTerminals A1 & A2 Black/WhiteX1X2X1X2X2 Black /WhiteX1To CoilTo CoilSwitchRemoteYellowBlackRedRedYellowY ellowBlackBlackBlackRedRedRedStop1L1, X1 or 1 Black/WhiteBlack/WhiteBlack /WhiteFigure ASTART/STOPP ushbuttonsFigure BSTART/STOPS elector SwitchFigure C3-Position Selector Switch Figure D2-Position Selector Switch Figure FOverload TrippedFigure EPilot Light (Motor RUN)Figure GPilot Light (Motor STOP)260812 D1 to A1 ofForward Coil and 95 of Overload Relay34 Forward3251 Connect to ReverseCoil Terminals A1 & A2 53X1X2X1X2 Connect Wire F per DiagramBlueRedBlackBlueRedYellowRedRedBl ack/WhiteBlack/WhiteBlack/WhiteBlackLoca l Control Options (If Used)Refer to Diagram Inside Enclosure for ConnectionsFigure APushbuttonsFigure B3-Position Selector SwitchFigure CPilot Light (FORWARD)Figure DPilot Light (REVERSE)

6 1999 NEMA Freedom StartersWiring DiagramsMultispeedMultispeed 2-Speed 1-Winding Constant HorsepowerMultispeed 2-Speed 1-Winding Constant or Variable Torque260819 D3 Starter Elementary DiagramLinesSlowSlowSlowStopFigure CFigure BFastFastFastFigure 1 Motor ConnectionsConstant horsepower MotorRemove Wire C if Suppliedand Connect as Shown Below.(All Other Wiring Remainsas Shown in Figure 1.)Control Circuit Transformer (If Used)A1A2L22 OLGX2X1XF1 FuseFuseFuseH1FL113H4 CPTR eset9596L35H31H24 Connections for Dual Voltage RatedTransformer See Transformer NameplatePrimaryConnectionsSecondaryConn ectionsFigure 2 Front View of PanelContactors F and 1S Are LinesWire F Used with LocalControl PushbuttonsOmit ThisConnection IfFigure 2 Is Used C SpeedSlowFastConnect LinesL1To Motor TerminalsL2L3 TogetherT6T1T4T2T5T3T4, T5, T6 Remote Control StationsFigure B3 Slow4 Stop12346251 OFFX = Contact ClosedContactABPositionFastOFFXXSlowSlow ABFastFastFastSlow35613 Figure C52 Remove Wire C When It IsSupplied.

7 Connect SeparateControl Lines to the Number 1 Terminal on the Remote ControlStation and the Number 96 Terminal on Overload Relay ControlCPTF usible ControlTransformer(If Used)See Figure 21OL 2OL124 FastOFFSlow52SF1SA1FA295 96 95 961S62F2S1L1354A1A2 Reset97969895T2T1T12/4/T2T3T36/1OL5L3L11 1L232SA1A2A2FA154322 OLT3T2T1956/2/4/Reset97969863F1SA2A12SF1 SA11SA2A11S2SA2695969596A1FA21OL 2 OLL21A1A245231S1OL2SF2OL2S1 OLF2OL2S1 OLF2 OLL1 L2 L3 ConstantHorsepowerMotorT4T4T1T3T5T3T5T2T 6T1T2T61S1S2S2 STBT6T5T4645260818 D3 Starter Elementary DiagramFigure 1 Motor Connections1OL 2OL124 OFFSlow5S2 FSA21FA195 96 95 96S2F622 FSFigure CFigure BStop1L13 SlowFastFast54A1A2 Reset97969895T4T6T12/4/T2T5T36/2OL5L3L11 L232FA1A2A2SA132541 OLT3T2T1956/2/4/Reset979698631F1FA2A12 FFastSlowFastSlow1 FSA12 FSA2A11F2FA2695969596A21FA11OL 2 OLL2 ConstantTorqueVariableTorqueT4T1T3T5T2T6 T5T3T1T2T6T41 OLS2F2 OLS1OL2F2 OLS1OL2F2OL1F1 FMotorL1 L2 L3AC LinesAC LinesA1A22345111 FSpeedSlowFastConnect LinesL1To Motor TerminalsL2L3 TogetherT6T1T4T2T5T3T1, T2.

8 T3 TBT1T3T2123 Remote Control StationsFigure B3 Slow4 Stop12346251 OFFX = Contact ClosedContactABPositionFastOFFXXSlowSlow ABFastFastFastSlow35613 Figure C52 VariableTorqueT5T5T6T3T3T1T1T2T6T4T4T2 ConstantTorqueRemove Wire C if Suppliedand Connect as Shown Below.(All Other Wiring Remainsas Shown in Figure 1.)Control Circuit Transformer (If Used)A1A2L22 OLGX2X1XF1 FuseFuseFuseH1SL113H4 CPTR eset9596L35H31H24 Connections for Dual Voltage RatedTransformer See Transformer NameplatePrimaryConnectionsSecondaryConn ectionsFigure 2 Remove Wire C When It IsSupplied. Connect SeparateControl Lines to the Number 1 Terminal on the Remote ControlStation and the Number 96 Terminal on Overload Relay ControlFront View of PanelContactors 1F and S Are F Used with LocalControl PushbuttonsOmit ThisConnection IfFigure 2 Is Used C CPTF usible ControlTransformer(If Used)See Figure 1999 NEMA Freedom StartersWiring DiagramsMultispeedMultispeed 2-Speed 2-Winding260815 D31 OLSS1 OLS1 OLF2 OLF2 OLF2 OLL1 L2 L3 SlowSpeedFastSpeedFastSpeedSlowSpeedT1T2 T3T12 C T13T11 Starter Elementary Diagram Motor Connections1OL2OL124 FastOFFSlow5 SFSA1FA295 96 95 96 FastSlowSF62 FSF961OL952OL9596 SFSF igure BFigure 1 Front View of PanelContactors S and F AreMechanically CStop1L1L23 SlowFast54AC LinesAC LinesA1A2A1A2A1A2 Remove Wire C When It Is Separate Control Lines to theNumber 1 Terminal on the RemoteControl Station and the Number 96 Terminal on Overload Relay ControlResetReset F (Used withLocal Control)

9 97969895T2T1T12/4/T2T3T36/1OL5L3L11L23SA 1A2A2FA132 NONCNONC542 OLT3T2T1T11T12T13956/2/4/97969823456 Remote Control StationsFigure B3 Slow4 Stop12346251 OFFX = Contact ClosedContactABPositionFastOFFXXSlowSlow ABFastFastFastSlow35613 Figure C5231T3T2T1T12T11 MotorsT13 CPTF usible ControlTransformer(If Used)See Figure 2 Remove Wire C if Supplied andConnect as Shown Below.(All Other Wiring Remains as Shown in Figure 1)Figure 2 Control Circuit Transformer (If Used)A1A2L22 OLGC onnections for DualVoltage Rated Transformer See Transformer NameplateX2X1XF1 FuseFuseFuseH1FL113H4 PrimaryConnectionsSecondaryConnectionsCP TR eset9596L35H31H24 C 1999 NEMA Freedom StartersWiring DiagramsCover ControlMultispeed Cover Control2-Speed 2-Winding C400GK Control Options2-Speed 1-Winding CH C400GK Control Options2-Speed 1-Winding CT, VT C400 GKControl OptionsConnect to TerminalNumbers A1 and A2 ofRight Hand ContactorConnect to TerminalNumber A1 of Left HandContactor and TerminalNumber 95 of OverloadRelay 1 OLYellowSlowOFFFastRedBlackFigure A3-Position Selector Switch(2-Wire Control)315 Figure BPilot Light(FAST)Figure CPilot Light(SLOW)

10 BlackBlackBlackBlack260817 D1 Connect to TerminalNumbers A1 and A2of Contactor FConnect to TerminalNumber A1 of Contactor2S and TerminalNumber 95 of OverloadRelay 1 OLYellowSlowOFFFastRedBlackFigure A3-Position Selector Switch(2-Wire Control)315 Figure BPilot Light(FAST)Figure CPilot Light(SLOW)BlackBlackBlackBlack260894 D1 Connect to TerminalNumbers A1 and A2 ofContactor 2 FConnect to TerminalNumber A1 of ContactorS and TerminalNumber 95 of OverloadRelay 1 OLYellowSlowOFFFastRedBlackFigure A3-Position Selector Switch(2-Wire Control)315 Figure BPilot Light(FAST)Figure CPilot Light(SLOW)BlackBlackBlackBlack260893 1999 NEMA Freedom StartersWiring DiagramsCover ControlMultispeed Cover Control2-Speed 1-Winding CH C400T Control OptionsBlack/White4 Slow3 Stop123443 SlowFast1 Connect to TerminalNumbers A1 and A2of Contactor F43 Fast3251 Connect to TerminalNumber A1 of Contactor 2 Sand Terminal Number 95 ofOverload Relay 1OL 534X1X2X2X112452432 StopSlowFastBlackYellowRedYellowBlackRed RedRedBlueRedBlack/WhiteBlack/WhiteBlack /WhiteFigure APushbuttonsFigure B3-Position Selector SwitchFigure CPushbuttonsPilot Light(FAST)Pilot Light(SLOW)