NGC8206 Chromatograph - ABB

1 2101510-002 rev. AD NGC8206 Chromatograph User s Manual Intellectual Property & Copyright Notice 2008 by ABB Inc., Totalflow ( Owner ), Bartlesville, Oklahoma 74006, All rights reserved. Any and all derivatives of, including translations thereof, shall remain the sole property of the Owner, regardless of any circumstances. The original US English version of this manual shall be deemed the only valid version. Translated versions, in any other language, shall be maintained as accurately as possible. Should any discrepancies exist, the US English version will be considered final.

2 Notice: This publication is for information only. The contents are subject to change without notice and should not be construed as a commitment, representation, warranty, or guarantee of any method, product, or device by Owner. Inquiries regarding this manual should be addressed to ABB Inc., Totalflow Products, Technical Communications, 7051 Industrial Blvd., Bartlesville, Oklahoma 74006, i TABLE OF CONTENTS INTRODUCTION .. XV Organization & xv Chapter xv Getting Help .. xv Before you call ..xvi Key Symbols.

3 Xvi Safety Practices and Precautions ..xvi Safety xvii Safety First .. xvii Equipment xviii Grounding the Product .. xviii Operating xviii Danger From Loss of xviii Safe Equipment .. xviii SYSTEM 1 1 System 1 1 1 1 Calibration .. 1 1 Typical installation .. 1 1 Processing a 1 4 Hydrnocarbons .. 1 4 Hardware System Specifications .. 1 5 NGC8206 Standard Hardware Features .. 1 6 Cast Aluminum Enclosure .. 1 7 Feed-Through Assembly (2102026-xxx) .. 1 9 Analytical Module.

4 1 10 GC Module .. 1 11 Manifold .. 1 12 Analytical Processor .. 1 13 Digital Controller Assembly .. 1 13 Termination 1 15 Grounding the NGC .. 1 16 Power Supply .. 1 16 Sample Probe .. 1 16 Other 1 16 Calibration/Validation Stream .. 1 18 Operating Voltages and Cable 1 18 Sample Transport Tubing 1 20 Tube Quality .. 1 20 Calculation .. 1 20 Analysis Time .. 1 20 Transit Volume .. 1 20 Gas Volume in Transit 1 21 ii 21 Maintaining Phase ..1 21 Heat Tracing Sample 22 Tube Corrosion.

5 1 22 Tube Preparation ..1 22 Calculating Lag 1 23 23 Calculating Using Actual 23 NGC Standard Software 1 23 Audit Quality Data ..1 24 Tri-Level Security ..1 24 Compressibility Options ..1 24 Calculation Options ..1 24 Engineering 25 Supported 25 PCCU Local Communication Options .. 1 25 NGC Start-Up Diagnostics .. 1 26 Carrier Pressure Regulator Tests ..1 26 Oven Temperature Test ..1 26 Processor Control Test ..1 26 Stream 27 Start-Up Wizard .. 1 27 27 Historical Data.

6 1 27 Retaining Data ..1 27 Analysis 27 Stream 28 Diagnostic 28 Audit Logs ..1 28 TCR Sample Probe (Optional Equipment) .. 1 28 29 Other Considerations ..1 30 VGA Display (Optional Equipment) .. 1 30 Cold Weather Enclosure (Optional Equipment).. 1 32 Enclosure ..1 32 Heater Options ..1 32 Mounting Options ..1 32 Sample Conditioning Modules (Optional Equipment).. 1 33 Gas 33 Mounting Brackets ..1 34 Security Seal (Optional Equipment) .. 1 37 Customer Supplied 37 37 Optional Equipment Unit (Optional Equipment).

7 1 38 6470 38 6770 38 iii Explosion Proof Power Supply for 115/230 VAC to 12 VDC (Optional Equipment) .. 1 38 1 39 2 1 2 1 What this 2 1 Organization .. 2 1 Locating Area for installation .. 2 3 installation .. 2 3 Meter Run .. 2 3 Stand Alone .. 2 4 Wall Shelf .. 2 4 Cold Weather 2 5 Unpacking and Inspection .. 2 6 Shipping 2 6 2 6 Bill of 2 6 Inspection .. 2 6 Damaged 2 6 Sample Probe 2 6 Materials .. 2 7 Instructions .. 2 7 Stand Alone 2 8 Material Not Supplied.

8 2 8 Instructions .. 2 8 Freestanding Cold Weather Enclosure installation .. 2 9 Materials .. 2 9 Instructions .. 2 9 Pipe Mounted Cold Weather Enclosure Mounting Kit .. 2 11 Materials .. 2 11 Instructions .. 2 11 Optional Support Leg installation .. 2 14 Materials .. 2 15 Instructions .. 2 15 Sample Probe Access Cover installation .. 2 16 Instructions .. 2 16 Pipe Saddle installation .. 2 17 Material Not Supplied .. 2 17 Instructions .. 2 17 Shelf installation .. 2 18 Materials.

9 2 18 Instructions .. 2 18 Cold Weather Enclosure (CWE) Mounting Plate .. 2 19 Materials .. 2 19 Instructions .. 2 19 iv NGC installation .. 2 20 20 21 Sample Conditioning Module installation .. 2 22 22 Mounting Kits ..2 22 22 Sample Line Connections .. 2 23 23 24 Sample Line(s) to NGC Inside of Cold Weather 2 25 25 26 CWE Optional Pwr/Comm Outlet Box 2 26 26 27 Carrier/Calibration Bottle Rack installation on Meter Run .. 2 33 33 CWE Carrier Gas Bottle Rack installation .

10 2 33 33 34 Carrier Gas Regulator with Low Pressure Switch installation .. 2 35 35 35 CWE Calibration Gas Bottle installation .. 2 37 37 37 Calibration Gas Regulator - Low Pressure Switch installation .. 2 38 38 38 Carrier Gas and Calibration Gas Connections .. 2 39 39 40 Vent Lines Connections .. 2 41 41 41 CWE Optional Catalytic Heater installation .. 2 42 43 43 CWE Optional Electric Heater installation .. 2 46 46 47 Optional Equipment Unit installation .