Oil Fired Furnace

1 Oil Fired Furnace Installation and Operation Instruction Manual Keep these instructions with the Furnace at all times for future reference Boyertown Furnace Co. PO Box 100 Boyertown, PA 19512 610-369-1450 2/26/09 Be Aware of Hazard Definitions Denotes presence of a hazard which, if ignored, will result in severe personal injury, death or property damage 2 Danger Denotes presence of a hazard which, if ignored could result in severe personal injury, death or substantial property damage. Warning Denotes the presence of a hazard, which if ignored, could result in minor personal injury or property damage Caution Intended to bring attention to information, but not related to personal injury or property damage.

2 Notice Warning This equipment must be installed, adjusted and started only by a qualified service agency an individual or agency, licensed and experienced with all codes and ordinances, and who is responsible for the installation and adjustment of the equipment. The installation must comply with all local codes and ordinances and with the latest revision of the National Fire Protection Standard for Oil Burning Equipment, NFPA 31. Danger Read all instructions before proceeding. Follow all instructions completely. Failure to follow these instructions could result in equipment malfunction causing severe personal injury, death or substantial property damage.

3 Do not alter this Furnace in any way. The manufacturer will not be liable for any damage resulting from changes made in the field to the Furnace or its components or from improper installation. Failure to comply could result in severe personal injury, death, or substantial property damage. Your oil Fired Furnace is designed to burn No. 1 and No. 2 heating oil only. Never use gasoline or a mixture of gasoline and oil. Do not store gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. The area around the Furnace should be kept free and clear of combustible materials.

4 Never burn garbage or refuse in your Furnace . Never try to ignite oil by tossing burning papers or other material into your Furnace . Do not attempt to start the burner when excess oil has accumulated or the Furnace is full of vapors. Do not use the Furnace as a construction heater. Do not operate Furnace if the heat exchanger is damaged. Toxic flue products could enter air stream. Do not jumper, attempt to bypass or override any of the safety limit controls. Do not use this Furnace if any part has been under water. Immediately call a qualified service technician to inspect the Furnace and replace any part of the Furnace , control system or burner that has been under water.

5 Do not operate Furnace if temperature rise through the heat exchanger exceeds that which is listed on the Ratings Label (Typically75 F). Do not operate Furnace without return air properly sized or ducted. Concealed Damage- If you discover damage to the burner, Furnace or controls during unpacking, notify the carrier at once and file the appropriate claim. When calling or writing about the Furnace please have the following information available: the Furnace model number and serial number which is located on the upper portion of the front of the unit. Record the model and serial number for future reference in the space provided in this manual.

6 NOTICE TABLE OF CONTENTS PAGE NO. Furnace SPECIFICATIONS 4 INSTALLATION CLEARANCES Standard Clearances Reduced Clearances 5 DUCT WORK Sizing Blower Specifications Filter Racks Multiple Furnace Installation 7 VENTING Chimney Venting Chimney Relining Chimney Connector Power Venting Vent Dampers 10 VENTILATION AND COMBUSTION AIR 12 BURNER INSTALLATION 13 WIRING Power Thermostat 14 OIL TANK AND PIPING 16 START UP Start Up Equipment Burner Adjustments

7 17 OPERATING AND MAINTENANCE Cleaning the Furnace Oil Burner Blowers Belt Drive Blowers Direct Drive Vent System Fuel Oil System Filters 19 PARTS BREAKDOWN LISTS 21 TROUBLE SHOOTING GUIDE 24 WARRANTY 26 INSTALLATION AND SERVICE CHECKLIST 27 WARRANTY REGISTRATION 28 3 4 Input85,000105,000120,000140,000175,0008 5,000105,000120, Output70,00085,00095,000115,000140,00070 ,00085,00095,000 Nozzle Beckett AFG @ 100 80 80 80 80 80 80 80 80 BNozzle Riello 40 Series @ 150 60 60 60 80 80 60 60 60 ANozzle Carlin EZ-1 @ 100 70 70 70 60 60 70 70 70 AFlue Size (inches)666666666 AFUE Seasonal Size (inches)(2) 16 x 20(2) 16 x 20(2) 16 x 20(2) 16 x 20(2)

8 16 x 2016 x 2516 x 2516 x 25 Blower Size100-10T100-10T100-10T100-10T100-10T1 00-10T100-10T100-10T1 Blower Motor3/4Hp 4sp3/4Hp 4sp3/4Hp 4sp3/4Hp 4sp3/4Hp 4sp3/4Hp 4sp3/4Hp 4sp3/4Hp 4spCFM @ " WC High19031903190324662466174517451745 Med High17111711171121502150155015501550 Med Low15471547154718391839137613761376 Low1399139913991600N/R125012501250 CFM @ " WC High16611661166120722072148014801480 Med High14851485148518591859134313431343 Med Low1355135513551610N/R11751175N/RLow1227 1227N/RN/RN/R1043N/RN/RCooling Capacity (tons)444553 1/23 1/23 1/2 Shipping Weight323323323362362298298298 DIMENSIONS (inches)

9 Cabinet Height A404040464653 5/853 5/853 5/8 Cabinet Width B20 1/420 1/420 1/425 1/825 1/822 1/422 1/422 1/4 Cabinet Depth C47 1/247 1/247 1/253 5/853 5/833 1/833 1/833 1/8 Centerline Flue to Floor D31 1/431 1/431 1/438 1/238 1/249 1/849 1/849 1/8 Centerline Flue to Side E10 1/810 1/810 1/812 1/212 1/211 1/811 1/811 1/8 Warm Air Supply Depth G17 1/217 1/217 1/221 1/221 1/219 3/419 3/419 3/4 Warm Air Supply Width Ho18 1/418 1/418 1/422 7/822 7/820 1/220 1/220 1/2 Return Air Supply Width Hr18 1/418 1/418 1/422 7/822 7/8151515 Return Air Supply Depth J14141413 5/813 5/823 5/823 5/823 5/8 Low BoyHigh BoyLB-750LB-1000HB-750140,000175,000115, 000140.

10 80 80 80 80 60 60 x 2516 x 2500-10T100-10T3/4Hp 4sp3/4Hp 4sp2283228321302130190119011717N/R200720 07183218321644N/R1501N/R5534734756 1/256 1/225 1/225 1/2383852 5/852 5/812 3/412 3/423 3/823 3/823 3/423 3/4151523 5/823 5/8 Low BoyHigh BoyHB-1000 Installation Clearances Furnaces in rooms shall be installed with the clearances from combustible materials not less than indicated in Table 1. Combustible materials are those made of or surfaced with wood, compressed paper, plant fibers, plastics, or other material that will ignite and burn, whether flame proofed or not, or whether plastered or not.