Oil refining - Technip

1 A major engineering and construction groupproviding leading-edge solutions to the oilrefining industry worldwideOil refiningEngineering and technologies2 Technip is a world leader in project management, engineering and construction for the oil and gas a global footprint, our talents constantly offer the most innovative technologies andbest solutions to our clients to optimize their investments and meet the world s mission is to deliver safe, sustainable and quality projects across the operate in three main businesses:OffshoreIn the Offshore business, ouractivities include engineering,procurement, construction (EPC) andinstallation of fixed and use a complete range oftechnological solutions to answerthe challenges faced by our are leveraging our expertise in full-range of offshore facilities, aswell as our strong know-how withadded-value process skills andproprietary platform the Onshore business, we deliver toour clients all the experience we haveacquired for almost 60 years, combinedwith a large technology solutionsportfolio.

2 We are working on onshorefacilities that the energy sector needs, inparticular for oil and gas industry is one of the global leaders forthe refining business and petrochemicalunits. We also reinforced our position onproject management consultancy (PMC)activities, by leveraging our expertise inthe management of complex projects. SubseaIn subsea hydrocarbon fielddevelopment, Technip s activitiesinclude the design, manufactureand installation of rigid andflexible subsea pipelines to our portfolio oftechnologies, industrial andoperational assets on allcontinents and a state-of-the artfleet, we offer a unique verticallyintegrated model in the at a glanceSINCORV enezuela285,000 bpsd(2001)PETROZUATAV enezuela175,000 bpsd(2000)CANADIAN NATURALC anada292,400 bpsd(2008)FORT HILLS ENERGYC anada220,000 bpsd(2009)WILHELMSHAVEN REFINERYG ermany260,000 bpsd(2009)SONATRACHA lgeria80,000 bpsd(2014)

3 MOTOR OIL HELLASG reece160,000 bpsd(2010)PETROVIETNAMV ietnam148,500 bpsd(2009)MIDORE gypt100,000 bpsd(2001)SAUDI ARAMCO / TOTALS audi Arabia400,000 bpsd(2013)QATAR PETROLEUMQ atar250,000 bpsd(2008)IPIC FUJAIRAHY emen200,000 bpsd(2013)PETRONASM alaysia300,000 bpsd(2013)LR2 Qatar150,000 bpsd(2012)PETROCARABOBOV enezuela200,000 bpsd(2012)FEED projectsREFINERIADE CARTAGENAC olombia150,000 bpsd(2010)HQCECfor CUVENPETROLCuba165,000 bpsd(2011)SCOPIraq140,000 bpsd(2010)EPC projects3 Oil refining30 grassroots refineries with capacities up to 400,000 bpsd since 1958 Over 100 major expansion or revamp projects in more than 75 countriesOne of the few engineering companies in the world to have built 6 grassrootsrefineries since 2000 Extensive experience with any type of process unit in the oil refining industrytotaling over 840 individual process unitsTechnological strengthsIn addition to licensing throughTechnip Stone & Webster ProcessTechnology, Technip .

4 Through closecollaboration with the otherinternational licensors and a strongexpertise in refinery modelling andenergy savings in refining process,has optimized third-partytechnological schemes, thusproducing considerable energy andoperational savings, safetyimprovements and refinery expansions & grassroots Start-up and/or FEED end datesA full range of servicesTechnip manages all aspects of oilrefining projects from conceptualdesign to turnkey delivery:Market orientation studiesRefinery profitability master plansFinancial engineeringTechnology licensing and/orevaluation and selection Hydrogen and CO2managementstudiesConceptual designCost estimatesProject risks assessmentBasic designFront-End Engineering Design (FEED)Project Management Consulting(PMC)Detailed engineeringDynamic simulation & plantoperation optimisationHazard & Operability Analysis(HAZOP)

5 Procurement ofequipment/materialsErection and constructionTraining of personnelPre-commissioning, commissioningand start-upOperation & maintenanceA world-class player in oil refining4 Oil refiningTechnology selectionBased on decades of cooperationwith the most highly renownedtechnology licensors and catalystsuppliers and with its strongtechnological expertise, Technipensures a completely independentselection of the best technologiesto meet specific estimates, value engineering, project riskmanagementTechnip s vast experience in executing lumpsum turnkey contracts means thatits Clients benefit from realistic cost estimates, value engineering and projectrisk management profitability master plansRefinery profitability master plans, based on the linear programming modellingtechnique, are extensively used to support the conceptual design of grassrootsrefineries and to rank the profitability of different processing options inrevamping , an integrated study includes.

6 Market analysisRefining scheme optimization with PIMS linear programming tool Technology selectionConceptual definition of new units, utilities & offsitesPlot plan investigationInvestment cost estimateEconomic and financial evaluationWith a strong track record in refinery optimization projects, Technip has gained experience and competence in all thetechnological fields that impact present and future developments in oil is the ideal partner forClients during the critical phaseof planning and optimizingfuture investmentConceptual DesignBasic DesignFront-End Engineering Design (FEED)Strategic asset planning5 oil refining * Patented process developed by Technip inpartnership with Total (former ELF company)

7 PREFLASH 1 PREFLASH 2 TOPPINGDEEP VACUUMPOSTFLASH 1 PETRO NAPHTHAHDT FEEDKEROSENELIGHT AGOHEAVY AGOLIGHT VGOMEDIUM VGOHEAVY VGOVACUUM RESIDD esalterCRUDE T1T2T3T4T5 Crude and vacuum distillation unitsTechnip has delivered nearly 70 atmospheric distillation and over50 vacuum distillation units, most of which based on in-house technologyand product quality is the result of optimization studies carried outby Technip on internals, trays, grids, random packing and savings are maximized, by in-house developed software using Pinchtechnology to optimize heat crudedistillation *Limited high-level heating andreduced operating progressive crude distillationprocess has a three-point solution tothe energy dissipation issue.

8 The first point consists in splittingthe crude pre-heating operation andseparating, at intermediate heatlevels, the cuts vaporized at thesetemperatures. This avoids superheating the light cuts anddegrading the thermal levelsassociated with the draw offs of theheavy cuts. Such design limits highlevel heat input and increases thethermal level of the heat that can berecovered at pump arounds anddraw second point considered is tooperate the columns at the lowestpossible pressures to reduce boththe heat levels required forseparation and the necessary third point, the number offractional crude distillation stages isdetermined so that withdrawnstreams meet the revamp projects.

9 The progressivedistillation concept is a very efficientand economic solution for increasinggreatly the crude capacity of anexisting ADU/VDU unit withoutreplacing or modifying any majorpieces of equipment (heaters, maintowers, overhead condensingsystems, feed pumps, etc.) Technip has developed in-house technologies andknow-how to improve product quality andmaximize energy savingsOpen-art technologies andknow-how 6 Oil refiningApplication of dynamic simulation and Technip in-house methodology to a 400,000 bpsd grassroots refineryUnit 4 Unit 4 Unit 3 Unit 3 Unit 2 Unit 2 Unit 1 Unit 1t = 0t = 0t = 0 Cumulatedrelief loadsCumulatedrelief loadsConventional approachDynamic approachTechnip has acquired strong experience in building dynamic models for unitssuch as crude distillation units, light hydrocarbon cuts splitters.

10 Aromaticcomplexes as well as hydrotreatment reaction rigorous application of an in-house developed methodology coupled tothe use of dynamic simulation can be applied:To revamps and may demonstrate the possibility of accommodatingadditional relief loads within existing flare headers, resulting in substantialsavings on overall large high conversion refineries, since the engineering design stage, andmay lead to considerable reductions of the number of relief valves, the mainheader sizes, the flare radiation diameter, and their associated of emergency scenarios allowspredicting realistic relief loads and accuratelyassessing the required flare system capacityDynamic simulation and flare load reductionWorld s first largest single-train hydrogen plant for Syncrude.