OPERATING & MAINTENANCE INSTRUCTIONS …

1 OPERATING & MAINTENANCE INSTRUCTIONSFOR simplex superjacks (JOURNAL JACKS)MODELS 1510B, 2510B, A2510B, A2515B, 3510B, A3510B, 3510C 5010B, A510 BIMPORTANT: PRIOR TO USING JACKS, READ AND UNDERSTAND jack OPERATING INSTRUCTIONS DETAILED BELOW. ALSO READ ANDUNDERSTAND ALL SAFE OPERATING PROCEDURES AND SAFETY PRECAUTIONS OUTLINED ON THE REVERSE SIDE. FOLLOW THESEINSTRUCTIONS AND PROCEDURES AS ADDITON, THE OPERATOR SHOULD ADHERE TO THE GENERAL SAFETY PRINCIPLES AND ACCIDENT PREVENTATIVE MEASURES ASOUTLINED BY THE EQUIPMENT OWNER OR OTHER PREVAILING DOCUMENTS:1. OSHA ACCIDENT PREVENTION MANUAL FOR INDUSTRIAL OEPRATIONS OSHA GENERAL INDUSTRY STANDARDS ANSI SAFETY INSTRUCTIONS FOR OPERATING ISNTRUCTIONS:TO OPERATE, INSERT THE LEVER BAR INTO THE FULL DEPTH OF THE SOCKET, PLACE THE SOCKET PLUNGER OR PAWL FIRMLY INTO THESELECTED POSITION, AND EXERTING A CONTROLLED FORCE, MAKE STROKES TO EXTEND OR RETRACT AS ILLUSTRATED : THE SLEEVE GROOVES SHOWN IN FIG.

2 1 ARE TRAVEL INDICATORS. THE FIRST GROOVE IS A VISUAL INDICATOR TO ALERT THEOPERATOR THAT THE SLEEVE EXTENSION IS APPROACHING THE TRAVEL LIMIT. THE JACKS RATED TRAVEL IS COMPLETE WHEN THESECOND GROOVE IS VISIBLE. DO NOT OPERATE jack TO EXTEND SLEEVE BEYOND SECOND GROOVE (SEE NOTE 10 ON REVERSE SIDE). CAPACITY LEVER BAR BAR DIMENSIONSMAX. HANDLE EFFORT 15 10640 1 X 36 IN. LONG 135 LBS. 25 10640 1 X 36 IN LONG 150 LBS. 35 10640 1 X 36 IN LONG 175 LBS 50 106601 1/8 X 56 IN. LONG 200 (Rise)Load Point1st Groove2nd GrooveSocket Plunger Up Position to ExtendRatchet SocketAssemblyFig. 1 EXTENDL ever BarCounter ClockwiseLever Strkes ExtendRETRACTT ravelLoad PointSocket Plunger Down Position ToRetractMin. HeightColckwise LeverStrokes RetractFig. 2 Max. Extension For Rated CapacitySocketSocket Pawl Up Position To ExtendSocket Plunger Down Position ToRetractLever BarVIEWS BELOW ILLUSTRATE PAWL OEPRATION OF MODEL 1510 BINSTRUCTIONAL SHEET: 54216 DATE: 4-00 SAFE OPERATING PROCEDURES & SAFETY TO USE, THE OPERATOR SHOULD BE INSTRUCTED BY A QUALIFIED PERSON IN THE SAFE AND PROPER USE OF THE JACKFOR THE SPECIFIC : TEMPLETON, KENLY & CO.

3 MAKES NO WARRANTY THAT THE JACKS COVERED BY THIS DOCUMENT ARE SUITABLE FOR ANYGENERAL OR PARTICULAR USE AND THE USER ASSUMES ALL LIABILITY ARISING ADDITION, TO COMPLIANCE WITH THE STANDARDS SET FORTH BY ANSI CHAPTER 1-2 AND 1-3, ALL JACKS SHOULD BEEXAMINED BY A QUALIFIED PERSON PRIOR TO EACH USE FOR DAMAGE, PROPER LUBRICATION, AND WEAR. THE jack SHOULD BEOPERATED THROUGH ONE COMPLETE TRAVEL CYCLE PRIOR TO APPLICATON OF LOAD TO VERIFY THAT ALL MECHANISMS PROP-ERLY FUNCTION, AND THE jack IS IN GOOD WORKING CONDITION. NEVER EXCEED THE RATED CAPACITY OR TRAVEL OF THE USE A jack THAT IS DAMAGED, DIRTY, IMPROPERLY LUBRICATED, OR MALFUNCTIONING. JACKS THAT FAIL INSPECTIONMUST BE REMOVED FROM SERVICE UNTIL REPAIRED BY AN AUTHORIZED EXCEED THE RATED CAPACITY OR TRAVEL OF THE jack . IF UNABLE TO CALCUALTE THE LOAD EXACTLY, SELECT AJACK OF GREATER CAPACITY THAN THE ESTIMATED LOAD ALLOWING A LARGE MARGIN OF SAFETY.

4 NEVER APPLY MORE THAN THEMAXIMUM HANDLE EFFORT TO THE LEVER BAR OF THE jack . (SEE TABLE BELOW). THE jack ON A FIRM FOUNDATION MAKING SURE THAT THE jack IS EVENLY AND RIGIDLY SUPPORTED AT THE BASE, ANDTHAT THE jack IS PROPERLY ALIGNED PERPENDICULAR TO THE LOAD. ALSO BE SURE THAT THE jack IS PROPERLYSUPPORTED AT THE LIFTING POINT IN A MANNER THAT THE jack CANNOT SLIP OR THE LOAD CANNOT USE THE simplex LEVER BAR RECOMMENDED FOR THE SPECIFIC jack MODEL. THE LEVER BAR TO BE USED SHOULDNOT EXCEED THE LENGTH SPECIFIED ON THE jack DECAL OR IN THE TABLE BELOW. LEVER BAR EXTENDERS ARE NOT TO OPERATOR SHOULD MAKE SURE THAT THE AREA IS CLEAR OF PERSONNEL AND OBJECTS OBSTRUCTING WORKING SPACEREQUIRED TO SAFELY ACTIVATE THE jack LEVER IN BOTH OPERATORS HEAD AND BODY SHOULD BE POSITONED TO ONE SIDE OF THE LEVER IN A MANNER TO PREVENT ANY INJURYSHOULD RATCHET FAILURE CAUSE THE LEVER TO SUDDENLY SWING TO OPERATING THE jack TO RAISE THE LOAD, READ OPERATING INSTRUCTIONS ON THE REVERSE SIDE.

5 FOLLOWTHESE INSTRUCTIONS . LIFT THE LOAD EVENLY AND FOLLOW THE LOAD WITH BLOCKING DURING OPERATION TO PREVENT FALLINGOR SHIFTING OF LOAD IN THE EVENT OF jack FAILURE OF ACCIDENTAL DISLOCATION OF jack . A RAISED LOAD SHOULD NEVER BEALLOWED TO REMAIN SUPPORTED BY JACKS ONLY. IMMEDIATELY AFTER LIFTING IS COMPLETE, SUBSTANTIAL LOAD SUPPORTSSHOULD BE : DO NOT LIFT HUMAN CARGO. DO NOT ALLOW PERSONNEL ON OR UNDER THE LOAD UNTIL LIFTING IS COMPLETE ANDTHE LOAD IS SECURE WITH PROPER LOAD SUPPORTS INSTALLED IN ACCORDANCE WITH OSHA SAFETY AND HEALTH STANDARDSAND THAT SUPPORTS HAVE BEEN INSPECTED AND APPROVED BY A SAFETY ENGINEER OR QUALIFIED PERSONOF EXCEED THE jack TRAVEL SHOWN ON THE DECAL OR CONTINUE TO APPLY LEVER FORCE TO EXTEND THE jack AFTERCONTACT WITH IMMOVABLE OBJECTS HAS OCCURRED. NEVER KICK, JUMP ON, STAND ON, OR STRADDLE THE LEVER BAR. DO NOTSTRIKE WITH A HAMMER OR FORCE THE LEVER IN A ROCKING MOTION.

6 SUCH ACTIONS CREATE A PERSONAL INJURY HAZARD, THEJACK COULD BECOME DISLODGED CAUSING THE LOAD TO DROP, AND jack WORKING PARTS COULD ALSO BECOME DAMAGED REMOVE THE LEVER BAR FROM THE SOCKET AFTER LIFTING IS COMPLETE AND WHEN JACKS ARE NOT IN STRIKING AN UNATTENDED LEVER BAR PROJECTING FROM THE SOCKET COULD DISLOCATEOR DISLODGE THE jack CAUSING THE LOAD TO DROP. UNATTENDED LEVER BARS CAN PRESENT A TRIP : PRIOR TO OPERATING THE jack TO LOWER THE LOAD, READ OPERATING INSTRUCTIONS ON THE REVERSE SHOULD FOLLOW PROCEDURE (7) ABOVE AND TAKE PRECAUITONS THAT ALL PERSONNEL AND PARTS OF THE HUMANBODY ARE CLEAR OF THE LOAD BEFORE & LUBRICATION WITH PROCEDURE #2 ABOVE AND THE REQUIREMENTS OF ANSI CHAPTER 1-2, AS DETERMINED FROM USE,EXPEREINCE OR AS SPECIFIED BY A QUALIFIED PERSON OF jack CLEAN, FREE OF GRIT, AND IN GOOD WORKING LUBRICATE INTERNALS, FILL jack WITH LITHIUM #1 GREASE THROUGH LUB PORT (SEE BELOW).

7 LUBRICATE RATCHET ASSEM-BLY WITH GOOD GRADE 20 WT. REPAIR PARTS:PARTS SHEET # 54080 MODELS 2510B, A2510B, A2515B, 3510B, & A3510 BPARTS SHEET # 54135 MODEL 1510 BPARTS SHEET # 54071 MODEL 3510 CPARTS SHEET # 54137 MODEL 5010B & A5010 BLube Port(Hex SocketPipe Plug) simplex DIVISION OF TEMPLETON, KENLY & GARDNER ROAD BROADVIEW, IL 60155 Phone: (800) 323-9114 Fax: (708) 865-0894