OPERATING & MAINTENANCE INSTRUCTIONS FOR …

1 OPERATING & MAINTENANCE INSTRUCTIONSFOR simplex mechanical RATCHET LEVEL REEL JACKMODELS A1029R & A1029 LIMPORTANT - PRIOR TO USING jack , READ AND UNDER- jack OPERATING INSTRUCTIONS :STAND jack OPERATING INSTRUCTIONS A, B AND C DE-TAILED AT RIGHT. ALSO,READ AND UNDERSTAND ALLA. TO RAISE - MOVE REVERSING LEVER TO UP OPERATING PROCEDURES AND SAFETY PRE-SELECT THE APPROPRIATE SOCKET AND INSERT LEVERCAUTIONS OUTLINED ON THE REVERSE SURE THAT BAR ENGAGES FULL DEPTH OF INSTRUCTIONS AND PROCEDURES, AS THE LEVER BAR MAKE UP AND DOWN STROKES, EX-ERTING FIRMLY AND COMPLETE A CONTROLLEDDOWNWARD FORCE EACH STROKE, AND ASSURE PAWL ENGAGE-REFERENCE DOCUMENTS.

2 MENT PRIOR TO EACH STROKE ACCIDENT PREVENTION MANUAL FORINDUSTRIAL OPERATIONS - AFTER EACH DOWN STROKE, GRADUALLY GENERAL INDUSTRY STANDARDS THE DOWNWARD FORCE ON THE LEVER BAR SAFETY STANDARDS FOR THAT THE HOLDING PAWL HAS ENGAGED AND THELEVER IS FREE OF LOAD PRIOR TOCOMPLETING THE UPWARDSTROKE. SHOULD THE LEVER BE RELEASED WHILE UNDERLOAD, IT WILL SUDDENLY KICK UP , PRE-SENTING A PERSONALINJURY TO LOWER MOVE THE REVERSING LEVER TO THE DOWNPOSITION, INSERT THE LEVER BAR AS DETAILED IN INSTRUC-TION (A). GRIP THE LEVER FIRMLY AND EXERT A CONTROLLEDDOWNWARD FORCE MAKING UP AND DOWN STROKES. COM-PLETE EACH STROKE AND ASSURE PAWL ENGAGEMENT PRIORTO EACH STROKE THE DOWN STROKE RELEASES THE RETAININGPAWL AND TRANSFERS THE LOAD HANDLE FORCE TO THE LEVERBAR IN THE OPERATORS HANDS.

3 THE LEVER MUSTBE ALLOWED TO RAISE SLOWLY BY EXERTING A CONTROLLEDDOWNWARD FORCE THROUGHOUT THE UP STROKE. SHOULDTHE DOWNWARD FORCE BE RELEASED BEFORE COMPLETIONOF THE UP STROKE, THE LEVER WILL SUDDENLY KICK UP ,PRESENTING A PERSONAL INJURY , POSITION JACKS WITH TEE BASE POSTIONED AWAY FROMREEL AS INDICATED SPECIFICATIONSMODELA1029-RA1029-LCAPACIT Y PER PAIR OF JACKSTRAVEL (IN.)1313 LEVER BAR DATASPINDLE DIA. MAXHANDLE FORCE PER TON(APPROX.)22 (IN.)1 1/4 x 601 1/4 x 60 TOP2 1/22 1/2 SIDE33 TOP HOOKS2020 SIZE HOOKS1010 REEL SIZE36-84 Hook Load PointRack BarLifting Pawl*Lever BarLever SocketsJack HousingReversing Lever (up)Reversing Lever(down)BaseSide Plate Not Shown*Retaining Pawl*Trunnion Bearingings*Side Hooks AuxillaryLoad PointsINSTRUCTIONAL SHEET: 54211 DATE: 4-00 SAFE OPERATING PROCEDURES & SAFETY TO USE, THE OPERATOR SHOULD BE INSTRUCTED BY A QUALIFIED PERSON IN THE SAFE AND PROPER USE OFTHE jack FOR ANY SPECIFIC : TEMPLETON, KENLY & CO.

4 MAKES NO WARRANTY THAT THE JACKS COVERED BY THIS DOCUMENT ARE SUITABLEOR ANYGENERAL OR PARTICULAR USE OTHER THAN CABLE REEL LIFTING OR POSITION OF THESE AND ANY TYPE SPECIFIED, ANDTHE USER ASSUMES ALL LIABILITY ARISING ADDITION TO COMPLIANCE WITH THE STANDARDS SET FORTH BY ANSI 1-2, AND 1-3, ALL JACKS SHOULDBE EXAMINED BY A QUALIFIED PERSON PRIOR TO EACH USE FOR INSTRUCTION LABLES, WARNING LABELS, DAMAGE, PROPERLUBRICATION AND WEAR. THE JACKS SHOULD BE OPERATED THROUGH ONE COMPLETE TRAVEL CYCLE PRIOR TO APPLICA-TION OF LOAD TO VERIFY THAT ALL MECHANISMS PROPERLY FUNCTION AND THE JACKS ARE IN GOOD WORKING USE A jack THAT IS DAMAGED, IMPROPERLY LUBRICATED, OR MALFUNCTIONING.

5 JACKS THAT FAIL INSPECTION MUSTBE REMOVED FROM SERVICE UNTIL REPAIRED BY AN AUTHORIZED JACKS ARE LOAD RATED IN PAIRS. CONSULT DECAL AND VERIFY THAT CAPACITY AND TRAVEL IS SUITABLE FORTHE LOAD. IF UNABLE TO CALCULATE THE LOAD EXACTLY, SELECT A PAIR OF JACKS WITH GREATER CAPCITY THAN THEESTIMATED LOAD ALLOWING A LARGE MARGIN OF THE PAIR OF JACKS ON A FIRM FOUND FOUNDATION MAKING SURE THAT THE JACKS ARE EVENLY AND RIGIDLY SUPPORTEDAT THE BASE AND PROPERLY ALIGNED PERPENDICULAR TO THE LOAD. ALSO BE SURE THAT THE JACKSARE PROPERLY ALIGNED AT THE LIFTING POINT SUPPORTED IN A MANNER THAT THE JACKS CANNOT SLIP OR THE LOADCANNOT THE simplex LEVER BAR RECOMMENDED FOR THE SPECIFIC jack MODEL.

6 THE LEVER BAR TO BE USED SHOULD NOTEXCEED THE LENGTH SPECIFIED ON THE jack DECAL. LEVER BAR EXTENDERS ARE NOT TO BE OPERATORS SHOULD MAKE SURE THAT THE AREA IS CLEAR OF PERSONNEL AND OBJECTS OBSTRUCTING WORKINGSPACE REQUIRED TO SAFELY ACTIVATE THE jack LEVER IN BOTH THE UP AND DOWN OPERATORS HEAD AND BODY SHOULD BE POSITIONED TO ONE SIDE OF THE LEVER IN A MANNER TO PREVENT SERIOUSINJURY SHOULD A SUDDEN MOVEMENT IN THE LOAD CAUSE THE LEVER TO KICK UP , TO OPERATING THE jack TO RAISE THE LOAD READ OPERATING INSTRUCTION (A) ON THE REVERSE SIDE. LIFT THELOAD EVENLY AND OBSERVE THE LOAD DURING OPERATION TO WATCH FOR POSSIBLE SHIFTING OF THE LOAD OR CONDI-TONS THAT COULD CAUSE ACCIDENTAL DISLOCATION OF : DO NOT LIFT HUMAN CARGO.

7 DO NOT ALLOW PERSONNEL ON OR UNDER THE NOT EXCEED THE jack TRAVEL SHOWN ON THE DECAL OR CONTINUE TO APPLY LEVER FORCE TO EXTEND THE JACKAFTER STOP CONTACT HAS OCCURRED. NEVER KICK, JUMP ON, STAND ON OR STRADDLE THE LEVER BAR. DO NOT STRIKEWITH A HAMMER OR FORCE THE LEVER IN A ROCKING MOTION. SUCH ACTIONS CREATE A PERSONAL INJURY HAZARD. THEJACK COULD BECOME DISLODGED CAUSING THE LOAD TO DROP. jack WORKING PARTS COULD ALSO BECOME DAMAGEDAND A SAFETY PRECAUTION, REMOVE THE LEVER BAR FROM THE SOCKET AFTER LIFTING IS COMPLETE AND WHEN JACKS ARE NOTIN OPERATION. ACCIDENTALLY STRIKING AN UNATTENDED LEVER BAR PROJECTING FROM THE SOCKET COULD DISLOCATE ORDISLODGE THE jack CAUSING THE LOAD TO DROP.

8 UNATTENDED LEVER BARS CAN PRESENT A TRIP : PRIOR TO RATCHETING THE jack TO LOWER THE LOAD, READ OPERATING INSTRUCTIONS B ON THE REVERSE SHOULD FOLLOW PROCEDURE (7) ABOVE AND TAKE PRECAUTIONS THAT ALL PERSONNEL AND PARTS OF THE HUMANBODY ARE CLEAR OF THE LOAD BEFORE & LUBRICATION WITH PROCEDURE #2 ABOVE AND THE REQUIREMENTS OF ANSI , CHAPTER 1-2 AS DETERMINED FROM USE, EXPERI-ENCE OR AS SPECIFIED BY A QUALIFIED PERSON OF jack CLEAN, FREE OF GRIT, AND IN GOOD WORKING CONDITION, REPLACE WORN, DAMAGED OR MISSING RACK BAR WITH #2 GRAPHITE GREASE EXCEPT ON TOOTH PERIODICALLY AT POINTS MARKED WITH (*) ASTERISK (SEE REVERSE SIDE)

9 WITH A GOOD GRADE OF SAE 20WT. OIL CONTAINING GRAPHITE AVOID LUBRICATION OF THE TOOTH SURFACE OF PAWLS AND RACK simplex REPAIR PARTS:PART SHEET #54131 simplex DIVISION OF TEMPLETON, KENLY & GARDNER ROAD BROADVIEW, IL 60155 Phone: (800) 323-9114 Fax: (708) 865-0894