Operating instructions Diaphragm Motor-Driven …

1 Diaphragm Motor-Driven metering PumpSigma/ 3 Control Type S3 CbOperating instructionsOriginal Operating instructions (2006/42/EC)Part no. 985524BA SI 050 03/13 ENPlease carefully read these Operating instructions before use! Do not discard!The operator shall be liable for any damage caused by installation or Operating errors!Technical changes the following supplementary information in its entirety! Should youalready know this information, you will benefit more from referring to theoperating following are highlighted separately in the document:nEnumerated listsHandling instructions Outcome of the operation guidelines- see (reference)InformationThis provides important information relating to the correctoperation of the device or is intended to make your notesSafety notes are identified by pictograms - see Safety the time of going to press, these Operating instructions conformed to thecurrent EU state identity code and serial number, which you can find on thenameplate when you contact us or order spare parts.

2 This enables thedevice type and material versions to be clearly informationFig. 1: Please read!ValidityState the identity code and serial numberSupplemental instructions 2 Table of contents1 Identity , transport and Overview of equipment and control Key LCD screen Functional Drive Liquid Bleed valve and integrated relief valve .. Multi-layer safety Operating Function and fault LCD LED Hierarchy of Operating modes, functions and fault sta Installation, Installation, Control HMI Operating Pump, power Other 428 Set Basic principles of control Checking adjustable values / error Changing to adjustment Selecting the Operating mode (Menu "Mode").. Operating mode settings (menu "Settings").. "Manual" Operating mode "Batch" mode settings.

3 "Contact" Operating mode "Analog" Operating mode Programmable function settings ("Settings" menu ).. Settings for the Auxiliary frequency function (AUXmenu).. Settings for the Calibrate function (CALIBRATE menu).. Settings for the metering function (DOSING menu).. Settings for the Dosing monitor function (DOSINGMONITOR menu).. Settings for the Relay function (RELAY menu).. Settings for the Analog output function (ANALOGOUTPUT menu).. Settings for the Diaphragm break function (DIA PHRAGM BREAK menu).. Settings in the "System" menu" (SYSTEM menu).. Service (SERVICE menu).. Clear counters (CLEAR COUNTERS menu).. Adjusting the Display (DISPLAY menu).. HMI of contents Security (SECURITY menu).. Information about the pump (INFORMATION menu).. Set language (LANGUAGE menu).. 629 Remote 6510 Cleaning Replacing the metering Faults without a fault Fault Warning All Other Technical Performance Shipping Wetted Ambient Ambient Media Air Enclosure rating and safety Electrical Diaphragm rupture Gear Sound pressure motor data Dimensional drawings sigma / Diagrams for Adjusting the EC Declaration of Operating / adjustment Continuous of contents 41 Identity Code S3Cb sigma 3, Control Type, Version bProduct rangeS3Cb Power end typeHMain power end.

4 Diaphragm TypePerformance barl/h12014510*18212019010*24312027010*3 650704107500070580767004083041040 Material dosing headPPPolypropylenePCPVCPVPVDFSSS tainless steel Seal materialTPTFE DisplacementsMulti-layer safety Diaphragm with optical rupture indicatorDMulti-layer safety Diaphragm with rupture signalling by electrical signal Dosing head version0without bleed valve, without valve springs1without bleed valve, with valve springs2with bleed valve, FPM, without valve springs**3with bleed valve, FPM, with valve springs**4with relief valve, FPM, without valve springs**5with relief valve, FPM, with valve springs**6with relief valve, EPDM, without valve springs**7with relief valve, EPDM, with valve springs**8with bleed valve, EPDM, without valve springs**9with bleed valve, EPDM, with valve springs** Hydraulic connector0 Standard threaded connector (in line with technical data)1 Union nut and PVC insert2 Union nut and PP insert3 Union nut and PVDF insert4 Union nut and SS insertIdentity Code 5S3Cb sigma 3, Control Type, Version b7 Union nut and PVDF tube nozzle8 Union nut and SS tube nozzle9 Union nut and SS welding sleeve Version0 With ProMinent Logo1without ProMinent logoFPhysiological safety declaration Electric power supplyU1 ph, 100-230 V 10 %, 50/60 Hz Cable and plugD2 m EuropeanB2 m SwissC2 m AustralianD2 m USA Relay0No relay1 Fault indicating relay (230V - 8A)3 Fault indicating relay + pacing relay (24V- 100mA)80/4-20 mA analog output + fault indi cating -/ pacing relay (24V - 100mA)

5 Control version0 Manual + external contact withpulse control1 Manual + external contact withpulse control + analog + dosingprofiles5as 1 + timer6as 1 + PROFIBUS -DP interface(M12 plug)7As 1 + CANopen ** Overload switch-off0without overload switch-off1with overload switch-off - 4bar2with overload switch-off - 7bar3with overload switch-off - 10bar Operating unit (HMI)sHMI ( m cable)1 HMI + 2 m cable2 HMI + 5 m cableXwithout HMII dentity Code 6S3Cb sigma 3, Control Type, Version b Safety options0 Dosing monitor,dynamic, withoutaccess control1 Dosing monitor,dynamic, withaccess controlLanguage DEGermanENEnglishESSpanishFRFrench FPM = fluorine rubber* for SST = 12 bar** Pump without HMI control unit** Standard with tube nozzle in the bypass Threaded connection Code 72 Safety chapter The following signal words are used in these Operating instructions todenote different severities of danger:Signal wordMeaningWARNINGD enotes a possibly dangerous sit uation.

6 If this is disregarded, youare in a life-threatening situationand this can result in serious inju a possibly dangerous sit uation. If this is disregarded, itcould result in slight or minor inju ries or material following warning signs are used in these Operating instructions todenote different types of danger:Warning signsType of dangerWarning flammable danger pump may only be used to dose liquid metering SST design pumps may be used with combustible feed chemi pump may only be started up after it has been correctly installedand commissioned in accordance with the technical data and specifi cations contained in the Operating general limitations with regard to viscosity limits, chemical resist ance and density must be observed - see also ProMinent resistancelist (In the product catalogue or at )!nAny other uses or modifications are pump is not intended for the metering of gaseous media or pump is not intended for operation in hazardous pump is not intended for exterior applications without use of suit able protective pump should only be operated by trained and authorised per sonnel, see the following "Qualifications" are obliged to observe the information contained in the operatinginstructions at the different phases of the device's service of safety notesWarning signs denoting different types ofdangerCorrect and proper useSafety chapter 8 WARNING!

7 Warning of dangerous or unknown feed chemicalShould a dangerous or unknown feed chemical be used: Itmay escape from the hydraulic components when workingon the pump. Take appropriate protective measures before working onthe pump ( safety glasses, safety gloves, ..).Observe the safety data sheet for the feed chemical. Drain and flush the liquid end before working on !Danger from hazardous substances!Possible consequence: Fatal or very serious ensure when handling hazardous substances thatyou have read the latest safety data sheets provided by themanufacture of the hazardous substance. The actionsrequired are described in the safety data sheet. Check thesafety data sheet regularly and replace, if necessary, as thehazard potential of a substance can be re-evaluated at anytime based on new system operator is responsible for ensuring that thesesafety data sheets are available and that they are kept up todate, as well as for producing an associated hazard assess ment for the workstations !

8 Warning of feed chemical spraying aroundFeed chemical can spray out of the hydraulic components ifthey are manipulated or opened due to pressure in the liquidend and adjacent parts of the system. Disconnect the pump from the mains power supply andensure that it cannot be switched on again by unauthor ised persons. Depressurise the system before commencing any workon hydraulic !Warning of feed chemical spraying aroundAn unsuitable feed chemical can damage the parts of thepump contacted by the chemical. Take into account the resistance of the materials whichwill come into contact with the chemical when selectingthe feed chemical - see the ProMinent product catalogueor under !Danger of personnel injury and material damageThe use of untested third party parts can result in personnelinjuries and material damage. Only fit parts to metering pumps , which have beentested and recommended by notesSafety chapter 9 CAUTION!

9 Danger from incorrectly operated or inadequately maintainedpumpsDanger can arise from a poorly accessible pump due toincorrect operation and poor maintenance. Ensure that the pump is accessible at all times. Adhere to the maintenance !Warning of illegal operationObserve the regulations that apply where the unit is to !At the pump an on/off switch can be lacking, depending onidentitycode and the event of an electrical accident, disconnect the mains cable from themains or press the emergency cut-off switch fitted on the side of thesystem!If feed chemical escapes, also depressurise the hydraulic system aroundthe pump as necessary. Adhere to the safety data sheet for the levelStorage, transport, unpackingInstructed personAssembly, installation of hydraulicsystemTechnical personnel, serviceInstallation, electricalElectrical technicianOperationInstructed personMaintenance, repairTechnical personnel, serviceDecommissioning, disposalTechnical personnel, serviceTroubleshootingTechnical personnel, electricaltechnician, instructed person,serviceExplanation of the terms:Technical personnelA qualified employee is deemed to be a person who is able to assess thetasks assigned to him and recognise possible dangers based on his/hertechnical training, knowledge and experience, as well as knowledge ofpertinent.

10 A qualification of equal validity to a technical qualification can also gainedby several years employment in the relevant work technicianInformation in the event of an emergencyQualification of personnelSafety chapter 10 Electrical technicians are deemed to be people, who are able to completework on electrical systems and recognize and avoid possible dangersindependently based on their technical training and experience, as well asknowledge of pertinent standards and technicians should be specifically trained for the working envi ronment in which the are employed and know the relevant standards technicians must comply with the provisions of the applicablestatutory directives on accident personAn instructed person is deemed to be a person who has been instructedand, if required, trained in the tasks assigned to him/her and possible dan gers that could result from improper behaviour, as well as having beeninstructed in the required protective equipment and protective Service department refers to service technicians, who havereceived proven training and have been authorised by ProMinent or Pro Maqua to work on the signsThis warning sign is fixed on the motor :The warning sign allways has to be present and kept in good visible condi pressure level LpA < 70 dB in accordance with EN ISO20361:2010-10at maximum stroke length, maximum stroke rate, maximum back pressure(water)Safety equipmentFig.