Operating Instructions Metering Pump ProMinent CONCEPT b

1 Please completly read through these Operating Instructions first! Do not discard!The warranty shall be invalidated by damage caused by Operating errors! Operating InstructionsMetering PumpProMinent CONCEPT bAffix type identification plate here!102030405060708090100llllllPart No. 981766 ProMinent Dosiertechnik GmbH 69123 Heidelberg Germany BA CO 006 06/99 GBPage 2 of 28 Version to Devices and ComponentsImprintOperating Instructions CONCEPT b ProMinent Dosiertechnik GmbH, 1996 ProMinent Dosiertechnik GmbHIm Schuhmachergewann 5-11D-69123 Box 101760D-69007 to modificationsType setting/DTP:Bartha Docuteam, D-64625 BensheimIssue 06/99 Printed in the GermanyDetailed description of parts on Pages:1 Frequency Selector 12, 212 Stroke Length Adjustment Knob.

2 12, 21, 23 253 Pulse/Operation Indicator (green/red/orange).. 21, 224 Mains Power 12, 135 Connection Socket for Level 11, 136 Connection Socket for External 11, 13, 217 Transparent 23, 249 Head Valve ..11, 12for PP and NP Versions only10 Bleeder Valve .. 1210 aPrecision Bleeder Screw10 bPalm Grip11 Bypass Hose 1112 Liquid 23, 2413 End Disc ..23, 2414 Intake Valve ..11 Page 3 of 28 Version Identification/Identity CodeDevice Identification/Identity CodeThe type identification plate affixed on the cover page is identical to thatof the supplied pump thus establishing distinct allocation between theoperating Instructions and the pump. Please enter the identity code asspecified under "Type" on the type identification plate in the grey CODEA ccessories:0 = No accessories1 = With 1/2" Metering valve and foot valve2 = With Metering valve, O-ring and foot valveRelay:0 = Without relay1 = Fault indicating relay, drop-out2 = Clock generator relay, pick-up3 = Fault indicating relay, pick-upControl type:0 = 3 selectable fixed frequencies1 = 2 fixed frequencies and external = Special version.

3 CONbSeries:CONCEPTV ersion bValve spring:0 = No spring1 = With 2 valve springs - barPump type:1st + 2nd figure = Backpressure (bar)3rd + 4th figure = Capacity (l/h)120 strokes/min160112011002080303080215180 strokes/min160212031003 0806 03130223 Transparentcover:0 = With PM-Logo = Special version ..Electrical connection:A = 230 V, 2 m Euro plugB = 230 V, 2 m Switzerland plugC = 230 V, 2 m Australian plugD = 115 V, 2 m USA plugE = 200 V, 2 m open cable endF = 100 V, 2 m Japan plug = Special version ..-------------------------------------- ----Liquid end material:NP6 =PP1 =NS3 = =Acrylic/Viton Polypropylene/EPDMA crylic/Viton self-bleedingSpecial : Standard in accordance with technical data Special version.

4 = =0 Viton is a registered trademark of DuPont Dow 4 of 28 Version Identification/Identity Code .. 31 Foreword .. Brief Description of 53 Technical General Data .. Capacity Data .. 64 Installation 75 Tests .. 86 Safety Pump Installation .. Hose Connections .. Installation of Bypass Bleeder Line .. Electrical of Control Cable and Level Switch . Mains Power Start-Up .. Wiring Diagram .. Determining Capacity by Means of Diagrams .. Diagram 1601, 1602 .. Diagram 1201, 1203 .. Diagram 0803, 0806 .. Diagram 1002, 1003 .. Diagram 0308, 0313 .. Diagram 0215, 0223 .. 208 Operation and Setting.

5 Stroke Length Setting .. Pump What is the Result of Incorrect Operation?.. 2110 2211 2512 Spare Parts .. 26 Page 5 of 28 Version Data1 ForewordThe ProMinent CONCEPT is a microprocessor-controlled short-strokesolenoid-operated diaphragm-type Metering pump for Metering liquid,non-combustible Brief Description of FunctionsMetering is based on a pulsating action. For each pulse coming from theelectronic control, the solenoid energizes and completes a stroke ofmax. mm. The diaphragm, stabilized by a steel core, displaces themedium in the liquid end, the balls on the intake side are pressed againsttheir seat while the balls on the delivery side open, thus releasing themedium for Metering .

6 The solenoid is deactivated on completion of thestroke and returned to its initial position by a spring. In so doing, the valveon the delivery end closes while the valve on the intake side opens so asto draw medium into the liquid end. The safety diaphragm protects theleadthrough in the housing from dust and solenoid-operated, diaphragm-type Metering pump covers a capacityrange from approx. l/h to 23 l/h (litre specifications at max. strokelength and max. stroke rate) at a max. backpressure of bar to 16 delivery capacity can be adjusted on the basis of the stroke length bymeans of a rotary knob and the stroke rate by means of a switch. Thevarious Operating statuses are indicated by an LED for operation andempty/fault pump features a connection facility for a single-stage level switch.

7 Inaddition to the internal mode of operation, external activation is also pos-sible via floating General DataMetering deviationsAll material versions 5 % to +15 % Metering reproducibilityWhen used in accordance with Operating Instructions 2 %Permissible ambient temperature-10 C to +45 CElectrical connection230 V, 50/60 Hz, +6 %, 10 %115 V, 50/60 Hz, +6 %, 10 %Mean power intakeRefer to type identification plateMax. current consumptionRefer to type identification plateType of enclosureIP 65 Insulation classFPage 6 of 28 Version contact activation:Necessary contact duration20 msContact load5 V; mAContact loadFault indicating relay (option)250 V; 2 AContact loadClock generator relay (option)42 V; Capacity DataPump typePump type CONbwith 120 strokes/minute160112010803100203080215 Max.

8 Capacity (l/h) (ml/stroke) max. backpressure (bar) capacity (l/h) (ml/stroke) mean backpressure (bar) rate (strokes/min)120120120120120120 Connection size 0 x i (mm)6x46x46x48x58x512x9 Suction head (m water column) head (m water column) admission pressureintake side (bar) typeCONb with 180 strokes/min160212030806100303130223 Max. capacity (l/h) (ml/stroke) max. backpressure (bar) capacity (l/h) (ml/stroke) mean backpressure (bar) , rate (strokes/min)180180180180180180 Connection size 0 x i (mm)6x46x46x48x58x512x9 Suction head (m water column) head (m water column) admission pressureintake side (bar) DataPage 7 of 28 Version DimensionsCONbABCDEFG1601, 1201PP22518011706x488381602, 1203NP22317313706x488380803, 0806PP22518011706x48838NP22317313706x488 381002, 1003PP21818011708x58350NP2161815858x5835 00308, 0313PP21818011708x58250NP2161815858x5825 00215, 0223PP21819109012x98366NP216189 3100 12x98366 Installation DimensionsPage 8 of 28 Version Declaration of ConformityWe, ProMinent Dosiertechnik GmbHIm Schuhmachergewann 5 - 11D - 69123 Heidelberghereby declare that, on the basis of its functional CONCEPT and design and in the version brought intocirculation by us, the product specified in the following complies with the relevant.

9 Fundamental safety andhealth stipulations laid down by EC modification to the product not approved by us will invalidate this description: Metering pump, Series CONCEPTP roduct ,Serial number:see type identification plate overleaf and on deviceRelevant ECEC-machine regulation (89/392/EEC) subsequently 93/44/EECregulations:EC-low voltage regulation (73/23/EEC)EC-EMC-regulation 89/336/EEC subsequently 92/31/EECH armonised standards used,EN 292-1 , EN 292-2 , EN 809in particular:EN 60335-1 A6 , EN 60335-2-41EN 50081-1/2 , EN 50082-1/2 , EN 55014EN 60555-2 , EN 60555-3 National standards and technicalDIN VDE 0700 T1specifications used,DIN VDE 0700 T41in particular:DIN VDE 0700 T500 CSA Standard C No.

10 0-M 91 (115 V-Version)CSA Standard C No. 108-M 89 (115 V-Version)Date/manufacturer's undersigned:Mister Manfred H holt, factury managerPage 9 of 28 Version NotesProMinent Metering pumps must not be assembled withparts which have not been tested and recommended byProMinent otherwise this can lead to injury to persons anddamage to property for which no liability will be accepted!Pumps must be accessible at all times to facilitate operationand maintenance. Access points must not be obstructed orblocked!When Metering hazardous or unknown liquids, alwayswear safety clothing (safety goggles, gloves) when workingon the liquid end!Before carrying out any maintenance and repair work alwaysdrain off and flush out the liquid end first if hazardous orunknown metered media are used!