Operating manual - ZEISS

1 ZEISS Master GearOperating manualIndustrial Metrology2 Content1 Artefact ZEISS Master Gear Description of the artefact Scope of delivery / bill of materials 32 System requirements 33 Preparations Installation of the date on the hard drive Storage location of measurement plans and custom printouts calypso GEAR PRO 34 Construction of the stylus system 45 Mounting the artefact Selection of the fixture Anchor of the artefact 46 Proceeding in calypso Measurement without Rotary Table Measurement with Rotary Table 77 Proceeding in GEAR PRO Automatical measurement out of calypso From calypso seperated measurement out of GEAR PRO Description of the Scope of delivery / bill of materialsThe following artefact is a high-precision Master Gear manufactured by Frenco.

2 This Master Gear is delivered with DAkkS / DKD Calibration according to DIN EN ISO/IEC 17025 : : Module: 2,5 Number of teeth: 30 Pressure angle: 20 Helix angle: 0 1 x artefact: ZEISS Master Gear (Module: ; Number of teeth: 30) 1 x Flash Drive: Operating manual (OM_Frenco_Master Gear) Certificate + Measurement conditions Pictures (Fixture, Alignment, Stylus system) Data of the stylus system (PCF-File; SSC-File) Measurement plans ( calypso , GearPro) Examples of custom printouts ( calypso , GearPro) With Rotary Table (RT) Without Rotary Table (RT)1 Artefact ZEISS Master GearCMM-Type: ZEISS CMM of type DuraMax RT Controller: Micro computer control Data system: Computer with Operating system Windows XP (at least SP 2) or Windows 7 (32bit or 64bit) and ZEISS measuring software calypso and GEAR PRO - involute software : calypso Rev.

3 GEAR PRO Rev. System Installation of the data on the hard driveCopy the whole directory on the Flash Drive to an optional location on the Hard Flash Drive: Drive:\ hard drive: Optional Storage location of measurement plans and custom printoutsBy default the measurement plans and custom printouts will be saved on specified pathes. These pathes are defined from the Carl ZEISS IMT GmbH but at all times they could be changed by the user himself. The default pathes CALYPSOE xemplary for calypso -version :Drive:\Program Files (x86)\ ZEISS \ calypso \home\om\workarea\inspections\.

4 GEAR PROE xemplary for GEAR PRO-version :Drive:\Program Files (x86)\ ZEISS \GearNT\GearCat\..3 Preparations4 POSNameQtyOrdernumberDKLMLDSDGW eight1 Stylus1626113-0151-0401,54031151,6 AVAST XXT TL3 18p1620161-9017-000143 BXXT TL3 stylusplate1620161-8075-0004,64 Construction of the stylus systemFixture on the Rotary TableDue to the bore hole the Master Gear could fixed on the Rotary Table by the chuck which is included in the scope of delivery of the DuraMax you are able to use alternative clamping systems like a three jaw of the gear on the chuckATTENTION: The teeth marked with number 1 has to be aligned in positive Mounting the Selection of the Anchor of the artefact5 Start CALYPSOOpen the measurement plan :When the measurement plan is opened for the first time, the following message is displayed:Acknowledge the message with Open plan as it is and OK.

5 Step 1:Step 2:6 Proceeding in Measurement without Rotary TableQualify the master stylus using the reference sphereThe workpiece temperature sensors (if available) must be attached to the reference sphere or its vicinity using the RSH-compact reference sphere holder (see picture on the right side) the reference sphere is screwed vertically into the holder (tilt angle: 180 , rotation angle: 0 ).Step 3:Qualify the stylus systemOpen the stylus system management (shown below) and import the PCF-File. After importing the PCF-File, the stylus could be qualified with the Button CNC probing system qualification.

6 Step 4:6 Definition of the manual alignmentStep 5:Important features to define the manual alignment:The screen display guides the user through manual of the manual alignment1 Probing the outside circle (Circle_Outside_ 66) with minimum 4 the upper plane (Plane_Top) with minimum 4 one point (Z_NP_Teeth_Top) on the top of one 6:Retract the stylus and click OK . Thereafter, the CMM directly enters CNC Measurement with Rotary TableOpen measurement plan Before starting the measurement the Rotary Table has to be turned to home step 3 to step 6 of the measurement without Rotary Table could be 1:Step 2:Step 3:This could be realized with activating the button RT home position in the Rotary Table menu one time.

7 There by the Rotary Table will turn to home position before starting the Proceeding in GEAR Automatical measurement out of From calypso seperated measurement out of GEAR PRO With a connection to a characteristic element in calypso in the measurement plan there will automaticly opened the GEAR PRO software and the GEAR PRO measurement plan will be started. Consequently by starting the CNC-run in calypso the GEAR PRO software needn t to be opened. If the base alignment already is qualified manually or in the way of CNC-run, GEAR PRO can be opened manually. Thereupon the GEAR PRO measurement plan can be startet seperately from the calypso measurement starting the GEAR PRO measurement plan the GEAR PRO user interface will be opened.

8 Thereby an inspection status window will be represented. This window shows the progress of the measurement. Start GEAR PRO manually with the Gear-Button in the tool bar of CALYPSOStep 1:9On the sreen appears a window which you have to confirm to start the measurement. In this window there could be executed some changes at the CNC-run of the GEAR PRO measurement user interface with the view of the CAD-model will be displayed on the measurement plan Start the measurement in GEAR PRO with the Start-buttonStep 2:Step 3:V0499 _A_002 Printed in Germany Subject to change in design and scope of delivery and as a result of ongoing technical development.

9 Concept and text: Carl ZEISS Industrial Metrology GmbH Design: Carl ZEISS 3D Automation GmbHCarl Zeiss3D Automation GmbH73431 Aalen / GermanyPhone:Fax: E-mail: Internet:Carl ZeissIndustrielle Messtechnik GmbH 73446 Oberkochen / GermanyPhone:Fax: E-mail: Internet:+49 73 61 6336 0+49 73 61 6336 73 64 20 6336+49 73 64 20