ZEISS CALYPSO 2016 - Concept Machine

1 ZEISS CALYPSO 2016 software Management Systems22016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWAgenda123456 The special service -User manual PMIP atented and automatic -new optic functionsPoint cloud and LineScan: Renewed and optimizedCALYPSO curve -NewsPiWeb reportingAutomatic inspection plan generation from PMI7 Summary32016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWAgenda12345 The special service -User manual PMIP atented and automatic -new optic functionsPoint cloud and LineScan: Renewed and optimizedCALYPSO curve -News6 PiWeb reportingAutomatic inspection plan generation from PMI7 Summary42016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2016 CALYPSO PMI as part of a Digital Factory Industry and Digital FactoryWhat does CALYPSO offer?The new CALYPSO PMI functionality!52016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWAgenda123456 The special service -User manual PMIP atented and automatic -new optic functionsPoint cloud and LineScan: Renewed and optimizedCALYPSO curve -NewsPiWeb reportingAutomatic inspection plan generation from PMI7 Summary62016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWThe good news for all O-INSPECT customers: CALYPSO Optic is alive!

2 CALYPSO 2016 Easier and faster optical programming72016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO new lighting controlPatented and automatic82016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWThe light has a strong influence on the right detection of the edge92016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2015 The lighting is adjusted according to subjective assessmentUser 1 User 2 User 3 User 4102016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2015 Because of the different lighting, the detected edges differ112016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2015 Different edges lead to different results 3,05 2,95 3,07 3,1 The values vary!122016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2015 Lighting controlConclusion 3,05 2,95 3,07 3,1subjective !

3 Time consuming !error-prone !132016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2016 regulates the optimal lighting: patented and automaticalConsistent values: Objective and repeatable 3,1 3,1 3,1 3,1142016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2016 regulates the optimal lighting: patented and automaticalVideo152016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2016 Patented and automatic:The new lighting control: Summaryuser-independent measured valuesfaster programmingrepeatable measured valueseasier programming162016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO modification of the AOI directly in the live viewFast and easy172016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWFor optical measurement of an edge a suitable AOI is requiredAOI = Area Of Interest or search area182016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2015 Definition of the AOI with three pointsNo direct graphical support192016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2015 Actual size and orientation of the AOI is difficult to estimatetooshortincorrectseeking directionRequiredsize, position and orientationwrongpositiontoo small202016-04-22 Carl ZEISS Industrielle Messtechnik GmbH.

4 software Management Systems, MES-SWCALYPSO 2015:Deletion and regeneration for modifying the AOI is requiredTime-consuming and difficultdeleteROIregenerate ROI212016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2016: Interactive modification of the AOI directly in the live viewFast and easy222016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2016: Interactive modification of the AOI directly in the live viewFast and easy232016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2016:Interactive modification of the ROI directly in the live viewFast and easyVideo242016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO measurement even of small objects: the n-thedge Fast, easy and repeatable252016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2015: Programming of small objects is difficultand time-consuming Only the first edge was detected in a AOI Solution so far: create a very small AOI!

5 Problem: not any or the wrong edge is found during the CNC runrequired edgedetected edge262016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2016 Determination of the edge-number n and selection of the edge-type272016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2016 Measuring the n-thedgeHow is this helpful?easier programmingrepeatable measurement of small objectsmeasuring different object variations with one inspection plan282016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWAgenda123456 The special service -User manual PMIP atented and automatic -new optic functionsPoint cloud and LineScan: Renewed and optimizedCALYPSO curve -NewsPiWeb reportingAutomatic inspection plan generation from PMI7 Summary292016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2016 Optimized Point cloud Faster: Charging and storage time reduced by up to 50% Upgraded: new filter-and adjustment methods Standardized: intelligent triangulation302016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWHow can outliers and reflections be filtered out of the Point cloud?

6 312016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2015No direct filtering of the outliers possibleData quality can be increased only with considerable effort322016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2016 Activation of the new Region filter332016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2016 Separation of the actual points and outliers342016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2016 Elimination of all detected outliersNew filter methodHigher quality of data with less data ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWHow can the Point cloud be adjusted to the CAD-Model? ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2015No adjustment of the Point cloud and CAD-model possibleThird-party software needed to ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2016 Automatic: Best Fit AdjustmentThe adjustment can be performed automatically with ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2015 The users have to determine the maximum size of the triangles themselves0,001 ?

7 0,1 ? 0,05 ? 0,02 ? high influence of the userincorrect triangulation392016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2016: Intelligent triangulationAdjusting the accuracy to the point cloud CALYPSO calculates the required accuracy402016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2016: Intelligent triangulationAdjusting the accuracy to the point cloudThe user chooses between: coarse, medium and fineThe user is supportedFaster to the correct triangulationMore stable calculation routine412016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2016 Measurement of geometric features in the Point cloud: feature extraction SearchvolumePointcloudSelectednominals42 2016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2016 Optimized LineScan integration to CALYPSO automatic calibration graphical support during programming dynamic display of the measured points full integration of WB-Scan432016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2016 Graphical supportInteractive definition of the measurement strategyinteractive definition of the travel pathsignificant time savings during programming442016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2015 Visualization of the nominals after the ScanningThe nominals are transferred and visualized after the complete measurement in CALYPSONo transparency during measurementLong transmission time452016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems.

8 MES-SWCALYPSO 2016 Dynamic display of the nominalsThe measurement is traceable and shortened. The nominals are transferred to CALYPSO during the scanning: parallel to the measurement time The nominals are visualized directly during the measurement462016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2015 Operation of two programs: WB-Scan and CALYPSO +472016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2016 Full integration of WB-ScanAll settings directly in CALYPSO consistent and clear482016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWPoint clouds in CALYPSOC onclusionimproved andexpanded: data analysisfaster and easier:collection of datasignificantly increased performance of the whole measuring procedure with Point clouds492016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWAgenda123456 The special service -User manual PMIP atented and automatic -new optic functionsPoint cloud and LineScan: Renewed and optimizedCALYPSO curve -NewsPiWeb reportingAutomatic inspection plan generation from PMI7 Summary502016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWRequirement:Rapidly rotating objects should not rattle!

9 512016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWHow can that be ensured?2 methods for evaluation: Contour (curve) evaluation Curve jump evaluation522016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWContour evaluationActual CurveTolerancesNominals532016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWContour evaluationActual CurveDeviationTolerancesNominals Contour is within tolerance Rattling during rotation happens anyway Analysis of the curve jump is necessary542016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWAnalysis of the curve jumpSEG 1 SEG 2 SEG 3 SEG 4 SEG 5 SEG 6 Actual CurveDeviationTolerancesNominalsCurve jumpCurve jump=The range of the deviations of the nominals of a curveMax. allowed curve jump: 0,02 552016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2015 The analysis of the curve jump is included into the feature CurveSEG 1 SEG 2 SEG 3 SEG 4 SEG 5 SEG 6 Actual CurveDeviationTolerancesNominalsCurve jump Curve jump is out of tolerance No information about the measured value or position Max.

10 Allowed Curve jump: 0,02 562016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2016 New characteristic: Curve jumpSEG 1 SEG 2 SEG 3 SEG 4 SEG 5 SEG 6 Actual CurveDeviationTolerancesNominalCurve jump The maximum curve jump is in Segment Xon Nominal Yand has the Value Z Statistical evaluation Maximum Curve jump 572016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2016 Graphical support: Selected segments get highlighted582016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2016 More improvements for CALYPSO curveExtended input parameters defining the nominals: Nominals by angular distanceAdditional Gau -Filter for the curve: Deviation filter Segmentation of the nominals of a curve : Adjusting the number and distances from nominals592016-04-22 Carl ZEISS Industrielle Messtechnik GmbH, software Management Systems, MES-SWCALYPSO 2016 More improvements for features and characteristicsNew feature: Circle on sphereBenefit: Simplified form measurements on sphere.