1 Operation and Maintenance Manual Universal I Series Positive Displacement Pumps Read and understand this Manual prior to installing, operating or servicing this equipment. 611 Sugar Creek Road Delavan, WI 53115 USA. Tel: (800) 252-5200 (within the USA) (262) 728-1900. Fax: (800) 252-5012 (within the USA) (262) 728-4904. E-mail: Website: Information contained in this Manual is subject to change Copyright 2006 All Rights Reserved. without notice and does not represent a commitment on Gore-Tex is a registered trademark of Gore & Associates, Inc. the part of Waukesha Cherry-Burrell. No part of this Kalrez is a registered trademark of DuPont Dow Elastomers.
2 Manual may be reproduced or transmitted in any form or Chemraz is a registered trademark of Greene, Tweed & Co. by any means, electronic or mechanical, including photocopying and recording, for any purpose, without the Revised Date: January 2006. express written permission of Waukesha Cherry-Burrell. Publication: 95-03002. Table of Contents Safety ..3. 1 Warranty and Receiving ..4. 2 Installation ..5. 3 Start-Up Check List .. 10. 4 Troubleshooting a Pumping System .. 11. 5 Operation .. 16. Lubrication .. 16. Fluid Head Disassembly All Models .. 18. Model 320-324 Body Disassembly .. 19. Model 323A Aseptic Body Disassembly .. 19.
3 Fluid Head Assembly Most Models .. 20. Flushing Connection .. 21. 6 Maintenance .. 22. Visual Checks .. 22. Feel Checks.. 23. Seal Maintenance .. 24. O-Ring - Seals .. 24. Mechanical Seals Universal Series.. 26. Model 320, 324 .. 29. Model 323A Aseptic.. 30. Annual Maintenance .. 32. 7 Factory Reconditioning.. 33. 8 Disassembly Procedures .. 34. Shaft Bearing and Gears All Models .. 34. Shaft Removal .. 34. All Models except 320,323A and 324 .. 35. Models 320, 323A and 324 .. 36. 9 Assembly Procedures .. 37. Models 6, 12, 15, 18, 22, 30, 32, 34 and 33A Aseptic .. 37. Models 320, 323A, 324 Shaft .. 39. Gear and Gear Cover Assembly All Models.
4 43. Back Face Clearance.. 44. January 2006 Table of Contents 95-03002 Page 1. 10 Repair/Reference Tables .. 46. Relief Cover .. 47. Jacketed Cover.. 51. Illustrated Parts Lists 006-014-015-018-024-U1 Pump Parts .. 52. 030-034-033-U1 Pump Parts .. 62. 040-U1 Pump Parts .. 74. 060-064-130-134-U1 Pump Parts .. 86. 220-224-223-U1 Pump Parts .. 96. 320-324-323-U1 Pump Parts .. 108. Universal I Pump Dimensions .. 116. Tru-Fit UI Pump Dimensions.. 118. NOTE: Waukesha Pump CIP Series require use of the CIP Addendum 95-03039 in conjunction with this Manual . Table of Contents January 2006. Page 2 95-03002. Safety Warnings, Cautions, and Notes are contained in this Manual .
5 To avoid serious injury and/or possible damage to equipment, pay attention to these messages. WARNING: Hazards or unsafe practices which COULD result in severe personal injury or death and how to avoid it. CAUTION: Hazards or unsafe practices which COULD result in minor personal injury or product or property damage. NOTE: Important information pertaining directly to the subject. This is information to be aware of when completing the task. READ AND UNDERSTAND THIS Manual PRIOR TO. INSTALLING, OPERATING, OR MAINTAINING THIS PUMP. January 2006 Safety 95-03002 Page 3. Section 1 - Warranty and Receiving WAUKESHA Seller warrants its products to be free from defects in materials and CHERRY-BURRELL workmanship for a period of one (1) year from the date of shipment.
6 This WARRANTY warranty shall not apply to products which require repair or replacement due to normal wear and tear or to products which are subjected to accident, misuse or improper Maintenance . This warranty extends only to the original Buyer. Products manufactured by others but furnished by Seller are exempted from this warranty and are limited to the original manufacturer's warranty. Seller's sole obligation under this warranty shall be to repair or replace any products that Seller determines, in its discretion, to be defective. Seller reserves the right either to inspect the products in the field or to request their prepaid return to Seller.
7 Seller shall not be responsible for any transportation charges, duty, taxes, freight, labor or other costs. The cost of removing and/or installing products which have been repaired or replaced shall be at Buyer's expense. Seller expressly disclaims all other warranties, express or implied, including without limitation any warranty of merchantability of fitness for a particular purpose. The foregoing sets forth Sellers entire and exclusive liability, and Buyer' exclusive and sole remedy, for any claim of damages in connection with the sale of products. In no event shall Seller be liable for any special consequential incidental or indirect damages (including without limitation attorneys' fees and expenses), nor shall Seller be liable for any loss of profit or material arising out of or relating to the sale or Operation of the products based on contract, tort (including negligence), strict liability or otherwise.
8 FACTORY INSPECTION Each WAUKESHA pump is shipped completely assembled, lubricated and ready for use. (See Operation on page 17). The WAUKESHA pump is a precision product, designed to provide long, trouble-free service in a properly designed system with normal Maintenance . RECEIVING Ports are covered at the factory to keep out foreign objects. If covers are INSPECTON missing or damaged, a thorough inspection of fluid head, by removing pump cover, is recommended. Be sure pumping head is clean and free of foreign material before rotating shaft. LOSS OR DAMAGE If your pump has been lost or damaged in transit, file a claim at once with the delivering carrier and ask for an inspector to call.
9 The carrier has signed the Bill of Lading acknowledging that the shipment has been received from us in good condition. We will of course assist you in every way in collecting claims for loss, or damage, however, we are not responsible for the collection of claims or replacement of material. WARRANTY Please read the Warranty statement to correctly determine if you have a claim. In warranty claims you must have a Returned Goods Authorization . (RGA) from the manufacturer before any returns will be accepted. Your Distributor will help you in a warranty problem. Section 1 - Warranty and Receiving January 2006. Page 4 95-03002. Section 2 - Installation The installation of your Waukesha pump and its piping system should follow good practice to give optimum performance, and to be in accordance with local codes and restrictions.
10 All system equipment, such as motors, sheaves, drive couplings, speed reducers, etc., must be properly sized to ensure satisfactory Operation of your Waukesha pump within its limits. CAUTION: Waukesha pumps are positive displacement, low slip design and will be severely damaged if operated with closed valves in discharge or inlet lines. Pump warranty is not valid for damages caused by a hydraulic overload from Operation or start-up with a closed valve in the system. PUMP & DRIVE The installation of your Waukesha pump and its piping system should follow INSTALLATION good practice to give optimum performance. Pumps of this type and size are generally mounted on a common base plate with the drive.