OXYLANCE BURNING BARS AND ACCESSORIES - Lenco Canada

1 BURNING bars PAGE 1 Lenco WELDING ACCESSORIES 200 April 2008 OXYLANCE BURNING BARSAND ACCESSORIESRead All Safety Information Prior To Using BURNING Bar Products!! BURNING bars PAGE 2 SECTION 200 Lenco WELDING ACCESSORIES LTD. April 2008 APPLICATIONSSTEEL MILLS / FOUNDRIESPOWER PLANTS /EMERGENCY / RESCUEREFINERIESC leaning up metal spillsRemoving Boiler TubesTrain derailmentsOpening Tap HolesRemove / Replace PrecipitatorsBreeching OperationsRepairing Slag PotsRemoving frozen pinsCutting Burglar BarsCutting RefractoryRepair Large RollersOpen doors w/ hardened deadboltsCutting Skulls,Gouging cracks in thick materialCutting collapsed structuresCutting SlagCut / Pierce ConcreteCutting GuardrailsProcessing ScrapCut Laminated material Used by FarmMedic teamsFerrous and Non Ferrous SmeltersCut steel underwaterMilitary / PoliceGENERIC TERMS.

2 EXOTHERMIC TORCH- THERMIC TORCH - MAG ROD - MAG BAR -LANCE BAR - LANCE ROD - THERMIC LANCEThe OXYLANCE BURNING Bar and Sure Cut rods are self consuming cutting tools used in a wide variety of industries forcutting most ferrous and nonferrous metals, refractory and concrete. Benefits over conventional cutting methods arefaster cutting speeds and the ability to cut thick sections as well as rusty or corroded IS THE DIFFERENCE BETWEEN OXY-FUEL AND EXOTHERMIC CUTTING?The Oxy-Fuel cutting torch uses a preheat flame to elevate the temperature of the material to be cut to 1500 to 1900degrees F. When the steel becomes cherry red a high pressure jet of oxygen is directed at the pre-heated metal. Theresult is the metal is rapidly oxidized or it burns. This process works on material that will oxidize. If it will not rust it cannot be readily cut with an oxy-fuel Exothermic process also utilizes oxidation.

3 However; the exothermic process uses alloys in the material in theburning bar as the fuel and produces temperatures of 7200 degrees F. A BURNING Bar consists of an outer steel tubefilled with special alloy wire. The exothermic reaction (Oxidation) occurs when the tip of the rod is heated to itskindling temperature (2800 f) and pure oxygen is introduced through the bar. The chemical reaction will continue untilthe bar is consumed or the oxygen flow is turned off. The only gas required for this cutting operation is pure steel with an exothermic torch requires no preheat or SIZES ARE AVAILABLE? OXYLANCE manufactures a variety of BURNING bars , Sure Cut Rods and Underwater Cutting Rods. 10 6 BURNING Barsare available in Pipe and Tube sizes from .540 up to The smaller Sure Cut rods are available in Tubesizes of 1/4 and 3/8 in lengths of 24 , 36 and 48 inches.

4 All tubing is measured by outside diameter and pipeis measured by nominal inside diameter. OXYLANCE identifies both pipe and tubing by the outside diameter in order toidentify the proper holder required for a particular size BURNING IS THE MOST IMPORTANT PART OF THE EQUIPMENT?Other than proper fire proof clothing and eye protection, the most important part of the system is the Oxygen Supply,Oxygen Hose and Regulator. For most applications involving the large BURNING bars OXYLANCE recommends 1/2 hose and a High Flow Regulator with a 1/2 port on the output side. This eliminates the possibility of flow restrictionand ensures proper volume of oxygen to the BURNING IS THE MOST CRITICAL PART OF THE PROCESS?The exothermic process relies on OXYGEN VOLUME and PRESSURE. Without proper volume of oxygen the cuttingprocess will not work and creates hazards to the operator.

5 Minimum and maximum volumes and pressures are listedwith each size BURNING Bar. You MUST supply the minimum volume and pressure for safe efficient operation. For allof the large BURNING bars you CAN NOT operate them with a single liquid oxygen tank. Please refer to the section onoxygen for proper set up information if liquid Dewars are to be Bar General InformationBURNING bars PAGE 3 Lenco WELDING ACCESSORIES 200 April 2008 The OXYLANCE BURNING Bar is a 10' 6" consumable thermal pipe designed to economically cut, severor burn holes through all types of ferrous and non-ferrous metals and materials more efficiently andcleaner than any conventional bar on the market today. It effectively cuts through all types of metalsand materials such as copper, slag, steel, cast steel, cast iron, concrete and refractories.

6 The distin-guishing feature of the OXYLANCE BURNING Bar is the double wall construction with a core of mild steelrods. This unique structure allows oxygen to flow freely around and also through the intercore, givingthe following advantages over competitive bars in the same price class: 25% more work accomplished per bar. Lasts 20% longer than conventional bars . Outer wall acts as a shroud, greatly reducing spread of flame and slash-back on operator. Uses less oxygen than conventional BURNING BarsOuterAlloyTubeOxygenFlowFuelRodsInne rAlloyTube 10 6 Standard BURNING Bar (Thermic Torch)SIZE / PART #.675 3/8 pipe / 11/16 tube (Weight 10 lbs ea.)OXYGEN FLOWCALDO-11/16 .675 X 10 6 Plain X 10 6 Quick X 10 6 Threaded on Holder End (3/8 npt) X 10 6 Threaded Both Ends with 3/8 pipe collarSIZE / PART #.

7 625 5/8 tube (Weight 9 lbs ea.)OXYGEN X 10 6 Plain X 10 6 Quick Connect .625 BURNING bars not available with threadsSIZE / PART #.540 / 1/4 pipe (Weight lbs.)OXYGEN X 10 6 Plain X 10 6 Quick X 10 6 Threaded on Holder End (1/4 npt) X 10 6 Threaded Both Ends with 1/4 pipe X3/8 90 psi 30 cfm150 psi 45 cfmBurn Time X10 6 90 psi 25 cfm150 psi 40 cfmBurn Time X10 6 90 psi 20 cfm150 psi 30 cfmBurn Time Order Large Diameter 10 6 BURNING tube or 3/4 pipe (Weight 25 lbs ea.)OXYGEN FLOWSIZE / PART # X 10 6 Plain X 10 6 Quick tube (Weight 18 lbs ea.)OXYGEN FLOWSIZE / PART # X 10 6 Plain X 10 6 Quick tube or 1/2 pipe (Weight 16 lbs ea.)OXYGEN FLOWSIZE / PART # X 10 6 Plain X 10 6 Quick X 10 6 X 10 6 90 psi 80 cfm150 psi 9 5 cfmBurn Time X 10 6 90 psi 70 cfm150 psi 85 cfmBurn Time psi 60 cfm150 psi 75 cfmBurn Time bars PAGE 4 SECTION 200 Lenco WELDING ACCESSORIES LTD.

8 April 2008 BURNING Bar HoldersThese holder styles are also available. Please call our order desk for more Action HolderLever Action Holder with Hand ShieldOxy 600 Series HolderOxy 600 Series Holder with Hand ShieldPL Style HoldersBURNING bars PAGE 5 Lenco WELDING ACCESSORIES 200 April 2008LP 540 FOR .540 Tube (1/4 Pipe)REPAIR PARTSPART #DESCRIPTIONPART # LP Holder w/ LAP3-10 ShieldLPSHN-1 Steel End Cap w/ Wrench LP Holder w/ Ball ValveLP540-2 Aluminum 540 LP Holder w/ Ball Valve / Thermal ShutoffLP5-3 CGB 395 LP Holder w/ V-05 ValveLP5-4# 95 Rubber LP Holder w/ V-05 Valve / Thermal ShutoffLP351-5#351 Sealing RingLP 675 FOR .675 AND .625 TubeREPAIR PARTSPART #DESCRIPTIONPART # LP Holder w/ LAP3-10 ShieldLPSHN-1 Steel End Cap w/ Wrench LP Holder w/ Ball ValveLP600-2 Aluminum 600 LP Holder w/ Ball Valve / Thermal ShutoffLP6-3 CGB 396 LP Holder w/ V-05 ValveLP6-4# 96 Rubber LP Holder w/ V-05 Valve / Thermal ShutoffLP351-5# 351 Sealing RingLP 840 FOR.

9 840 Tube (1/2 PIPE)REPAIR PARTSPART #DESCRIPTIONPART # LP Holder w/ LAP3-10 ShieldLPSHN-1 Steel End Cap w/ Wrench LP Holder w/ Ball ValveLP840-2 Aluminum 840 LP Holder w/ Ball Valve / Thermal ShutoffLP8-3 CGB 397 LP Holder w/ V-05 ValveLP8-4# 97 Rubber LP Holder w/ V-05 Valve / Thermal ShutoffLP351-5# 351 Sealing RingLP413-5# 413 Sealing RingBurning Bar Holders15 432 BURNING bars PAGE 6 SECTION 200 Lenco WELDING ACCESSORIES LTD. April 2008 UnderwaterCutting & Welding EquipmentCuttingOxylance manufactures underwater cutting electrodes in both an Exothermic design, the AquaEXO (top photo), and our Tubular Steel Aqualance. The Aqua EXO will burn without power afterit is ignited. The Aqualance is an Oxy Arc rod that requires 300 amps of electricity to maintainthe arc. All of our rods have a proprietary plating process that prevents the exterior of the rodfrom corrosion.

10 We use a continuous heat shrink process for insulation that will not un-wrap orbecome brittle in cold water. Our rods can be used in other manufacturer s holders; however,the collet may have to be enlarged slightly due to our plating process. We have collets for otherholders to match our rod manufactures a variety of Underwater Welding electrodes for carbon steel as well asstainless steel. All of our electrodes meet or exceed the requirements of ANSI/AWS Speci-fication for Underwater Welding. OXYLANCE is the sole source provider of Nickel Wet WeldingElectrodes for the US #DESCRIPTION37 BAQUAEXO3/8 X 18 Exothermic Cutting X 16 Tubular Steel Underwater Cutting RodUNDCRAFTCUTC raftsweld (Aqua Air Industries) Cutting Rod HolderUNDTA22383/8 Collet for Craftsweld or Broco HoldersUNDTA225165/16 Collet for Craftsweld or Broco HolderSUR1 ELECTR1/8 Mild Steel Wet Welding ElectrodeSUR2 ELECTR5/32 Mild Steel Wet Welding ElectrodeSURWELDNI3/32 Nickel Wet Welding ElectrodeUW400400 AMP Wet Welding Electrode HolderUW250250 AMP Wet Welding Electrode HolderBURNING bars PAGE 7 Lenco WELDING ACCESSORIES 200 April 2008 SURE CUT SystemThe OXYLANCE Sure Cut system will cut virtually any metal, both ferrous and non-ferrous, and isfaster than conventional oxy-acetylene cutting or carbon arc gouging.