OZOFLEX - KabEx

1 Ph: 02 9675 7616 OZOFLEXH eavy duty EPR/CSP rubber flexible cablesAPPLICATIONH eavy duty construction site leads for drills, pumps, saws, kangosCranes, hoists & festoon systems Stage & theatre power & lighting Portable motors, generators & power supplies Submersible to 100 metres plus DESIGNOZOFLEX is designed as a heavy duty flexible for dry, damp and wet environments, areas of stress caused by vibration or impact and is resistant to abrasion, exposure to radiated heat and chemical contamination. Because of the black, flame retardant CSP sheath OZOFLEX is suitable for areas subject to fire hazard and hazardous cables consist of finely stranded copper conductors laid up to provide a flexible design.

2 R-EP-90 elastomer insulation provides improved current above 16mm and all control cables have an elastomer inner sheath. The CSP elastomer sheath (Hypalon) is oil resistant and flame retardant in accordance with VDE construction is in accordance with the Australian Standards AS 1125, AS 3191, AS 3116 and DIN/VDE 0282 IEC332-1 and CENELEC standards for cables, covered by the Prescribed Items Act mandatory approval for flexible leads, are accordingly covered by Approval Certificate No. TEMPERATUREM inimum permissible ambient temperature -40 C Maximum permissible short circuit temperature 250 CMinimum ambient temperature for optimum fully flexible operation -25 CMINIMUM BENDING RADIIThe following minimum bending radii should be observed to ensure operating fixed installation 4 x cable diameter When freely flexing 5 x cable diameter CURRENT CARRYING CAPACITYC urrent ratings are based on continuous operation at an ambient temperature of 40 C.

3 At other temperatures these values must be converted using the following table. When installed on spring operated reelers the following de-rating factors are to be applied:1 layer on real 2 layers 3 layers RATINGR ated voltage: Uo/U = Maximum operating voltages in: 3 phase AC operation Uo/U = DC operation Uo/U = test voltage = *The cable is designated 450/750V with EI1 insulation compound in accordance with VDE/IEC and meets or exceeds the Australian Standard AS 3116 for the voltage rating of , COLOUR IDENTIFICATIONS ingle Core black3 Core blue, brown, green/yellow4 Core brown, black, green/yellow, grey5 Core blue, brown, black, green/yellow, greyMulti core black insulation sequentially numbered including a green/yellow earth STRENGTHThe maximum allowable tensile stress is 15N/mm2.

4 This ensures no conductor damage will occur in operation. C 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Factor 1 Ph: 02 9675 7616 Number of Cores x Conductor Size mm Part No of Strands x Max. Strand Diameter mm Diameter of bare conductor mmCable Overall Diameter Min mm Max mmCable Weight kg/kmUnenclosed Touch AWithout a Green/Yellow earth2 x 204-530 x x 205-550 x 195 282 x 4 5DH2 206-5 56 x 270 37 OZOFLEX including a green/yellow earth core3G1 5DH2 303-5 32 x 5DH2 304-5 30 x 165 5DH2 305-5 50 x 235263G45DH2 306-5 56 x 320 353G6 5DH2 307-5 84 x 495 453G10 5DH2 310-5 80 x 880 62 3G165DH2 312-5 126 x 1090 834G1 5DH2 403-5 32 x 140 404-5 30 x 192 5DH2 405-5 50 x 290 264G4 5DH2 406-5 56

5 X 395 35 OZOFLEXAust. CoreColours R,W,B,B,G/Y 505-650 x 506-6 56 x 485 355G6 5DH2 907-6 84 x 760 455G10 5DH2 510-6 80 x 1300 625G16 5DH2 512-6 126 x 1680 835G25 5DH2 513-6 196 x 2470 1105G35 5DH2 514-6 296 x including a green/yellow earth core 5DH2 580-5 30 x 355 5DH2 938-4 30 x 610 5DH2 583-5 30 x 520 5DH2 590-5 50 x 505 5DH2 591-5 50 x 570 5DH2 593-5 50 x 755 5DH2 595-5 50 x 1100 5DH2 596-5 50 x 1380 26 OZOFLEXH eavy duty EPR/CSP rubber flexible cablesSelection and ordering Ph.

6 02 9675 7616 OZOFLEX ( plus )Flexible cables for submersion in polluted liquidsAPPLICATIONS ewage treatment plants Waste water pumps - effluent aerators Abattoirs (high temp chemical cleaning) Dairy industry Mining - de-watering Chemical plants & steelworks Hygenic cleaning in breweries, food processing plants depth approx. 10m in waste water, up to 500m in all other typesDESIGNOZOFLEX ( plus ) cables consist of finely stranded copper conductors laid up to provide a flexible design. R-EP-90 elastomer insulation provides improved current capacities. Cables above 16mm2 and all control cables include an additional elastomer inner sheath and all cables up to 6mm2 have tinned conductors.

7 The specially compounded heavy duty CPE Elastomer sheath (Hypalon) is oil resistant and flame retardant and resists the effects of water construction is in accordance with the Australian Standards AS 1125, AS 3191, AS 3116 and DIN/VDE 282 and CENELEC STANDARDS for 07RN, IEC TEMPERATUREM inimum permissible ambient temperature -40 C Maximum permissible short circuit temperature 250 CMinimum ambient temperature for optimum fully flexible operation -25 CMINIMUM BENDING RADIIThe following minimum bending radii should be observed to ensure operating fixed installation 4 x cable diameter When freely flexing 5 x cable diameter CURRENT CARRYING CAPACITYC urrent ratings are based on continuous operation at an ambient temperature of 40 C.

8 At other temperatures these values must be converted using the following RATINGR ated voltage: Uo/U = Maximum operating voltages in: 3 phase AC operation Uo/U = DC operation Uo/U = test voltage = * The cable is designated 450/750V with EI1 insulation compound in accordance with VDE/IEC and meets or exceeds the Australian Standard AS 3116 for the voltage rating of , COLOUR IDENTIFICATIONS ingle Core black3 Core blue, brown, green/yellow4 Core brown, black, green/yellow, grey5 Core blue, brown, black, green/yellow, greyMulti core black insulation sequentially numbered including a green/yellow earth STRENGTHThe maximum allowable tensile stress is 15N/mm.

9 This ensures no conductor damage will occur in operation. C 15 20 25 30 35 40 45 50 55 60 65 70 75 80 Factor 1 Ph: 02 9675 7616 Number of Cores x Conductor Size mm Part No of Strands x Max. Strand Diameter mm Diameter of bare conductor mmCable Overall Diameter Min mm Max mmCable Weight kg/kmUnenclosed Touch AOZOFLEX ( plus ) including a green/yellow earth 02127 x 02245 x 02350 x 90175 x 02578 x 026124 x 027192 x 028271 x 030388 x 1704G705DH1 031551 x 032733 x 4G1205DH1 033938 x OZOFLEX ( plus ) with pilots + 2 x 06928 x + 2 x 07045 x + 2 x 07151 x + 2 x 07275 x + 2 x 07377 x + 2 x 275123 x + 2 x 075190 x + 2 x 076268 x Selection and ordering dataOZOFLEX ( plus )Flexible cables for submersion in polluted Ph.

10 02 9675 7616 OZOFLEX ( plus ) SCREENED (FC+)Submersible overall screened cable (emc compliant)APPLICATIONS pecifically designed for pumps in water waste-water under medium mechanical treatment plants Waste water pumps, effluent aerators For pumps requiring control cores Electromagnetic compatibility (EMC) Abattoirs (high temp chemical cleaning) Dairy industry Mining - de-watering Chemical plants & steelworks Hygenic cleaning in breweries, food processing plants etc. Water depth approx. 10m in waste water, up to 500m in all other types DESIGNOZOFLEX ( plus ) cables consist of finely stranded copper conductors laid up to provide a flexible design. R-EP-90 elastomer insulation provides improved current capacities.