PACCAR MX-13 Engine Operator's Manual - Y53 …

1 Contents Safety 1. Emergency 2. Controls 3. Driving 4. Maintenance 5. Information 6. Index 7. Contents 2013 PACCAR Inc - All Rights Reserved This Manual illustrates and describes the operation of features or equipment which may be either standard or optional on this vehicle. This Manual may also include a description of features and equipment which are no longer available or were not ordered on this vehicle. Please disregard any illustrations or descriptions relating to features or equipment which are not on this vehicle. PACCAR reserves the right to discontinue, change specifications, or change the design of its vehicles at any time without notice and without incurring any obligation.

2 The information contained in this Manual is proprietary to PACCAR . Reproduction, in whole or in part, by any means is strictly prohibited without prior written authorization from PACCAR Inc. Safety 1. Introduction Safety Alerts .. 1-3. Foreword .. 1-5. Important Reference Number .. 1-6. Illustrations.. 1-7. General Safety Instructions.. 1-7. (07/19/2013) Y53-1181-1B1 1-1. Introduction Introduction WARNING. 1. Example: Safety Alerts WARNING! WARNING! Please read and follow all of the Do not carry additional fuel containers safety alerts contained in this Manual . in your vehicle. Fuel containers, either The safety alert following this symbol They are there for your protection full or empty, may leak, explode, and and signal word provides a warning and information.

3 These alerts can cause or feed a fire. Do not carry ex- against operating procedures which help you avoid injury to yourself, your tra fuel containers. Even empty ones could cause death or injury. They could passengers, and help prevent costly are dangerous. Failure to comply may also cause equipment or property damage to the vehicle. Safety alerts result in death, personal injury, equip- damage. The alert will identify the are highlighted by safety alert symbols ment or property damage. hazard, how to avoid it, and the and signal words such as "WARNING", probable consequence of not avoiding "CAUTION", or "NOTE". Please do not the hazard. ignore any of these alerts. (07/19/2013) Y53-1181-1B1 1-3.

4 Introduction CAUTION NOTE. 1. CAUTION NOTE. The safety alert following this symbol The alert following this symbol and and signal word provides a caution signal word provides important against operating procedures which information that is not safety related could cause equipment or property but should be followed. The alert damage. The alert will identify the will highlight things that may not be hazard, how to avoid it, and the obvious and is useful to your efficient probable consequence of not avoiding operation of the vehicle. the hazard. Example: Example: NOTE. CAUTION Pumping the accelerator will not assist Continuing to operate your vehicle in starting the Engine . with insufficient oil pressure will cause serious Engine damage.

5 Failure to comply may result in equipment or property damage. 1-4 Y53-1181-1B1 (07/19/2013). Introduction Foreword Engine . When replacement parts are needed, we recommend using only 1. This Manual contains information for genuine parts from PACCAR . the correct operation and maintenance of your PACCAR Engine . Read and follow all safety instructions. Refer to the WARNING in the General Safety Instructions beginning on page 1-7. Keep this Manual with the equipment. If the equipment is traded or sold, give the Manual to the new owner. The information, specifications, and recommended maintenance guidelines in this Manual are based on information in effect at the time of printing. PACCAR .

6 Reserves the right to make changes at any time without obligation. If you find differences between your Engine and the information in this Manual , contact your local PACCAR Authorized Repair Location or write to PACCAR . c/o PACCAR Engines, PO Box 1518, Bellevue, WA 98009. The latest technology and the highest quality components were used to produce this (07/19/2013) Y53-1181-1B1 1-5. Introduction Important Reference 1. Number Fill in the part name and number in the blank spaces provided below. This will give you a reference whenever service or maintenance is required. Part Name Number Engine Model Engine Serial Number (ESN). Oil Type (Use API CJ-4 oil only). Filter Part Numbers: Air Cleaner Element Lubricating Oil Fuel (Use ultra-low sulfur diesel fuel only).

7 Coolant Belt Part Numbers: 1-6 Y53-1181-1B1 (07/19/2013). Introduction Illustrations General Safety Instructions the fan blades, causing premature General Information Important Safety Notice fan failure. 1. Some of the illustrations throughout WARNING! Work areas should be dry, well lit, this Manual are generic and will not ventilated, free from clutter, loose Improper practices, carelessness, or tools, parts, ignition sources and look exactly like the Engine or parts ignoring any warnings may cause hazardous substances. used in your application. death, personal injury, equipment or The illustrations are intended to show property damage. Wear protective glasses and repair or replacement procedures.

8 Protective shoes when working. The procedure will be the same for all Before performing any repair, read and Do not wear loose-fitting or torn applications, although the illustration understand all of the safety precautions clothing. Remove all jewelry when can differ. and warnings. The following is a list of working. general safety precautions that must be followed to provide personal safety. Before beginning any repair, Failure to follow these instructions disconnect the battery (negative may cause death or injury. Special [-] cable) and discharge any safety precautions are included in the capacitors. procedures when they apply. Put a "DO NOT OPERATE" tag in Use the proper tool for manually the Operator's compartment or on rotating the Engine .

9 Do not attempt the controls. to rotate the crankshaft by pulling or prying on the fan. This practice Allow the Engine to cool before can cause death, personal injury, slowly loosening the coolant filler equipment damage, or damage to cap to relieve the pressure from the cooling system. (07/19/2013) Y53-1181-1B1 1-7. Introduction be properly emptied and filled 1 Always use blocks or proper using equipment that prevents Naptha and Methyl Ethyl Ketone stands to support the vehicle (MEK) are flammable materials or vehicle components before the release of refrigerant gas. and must be used with caution. performing any service work. Federal law requires capturing Follow the manufacturer's Do not work on anything that is and recycling refrigerant.

10 Instructions to ensure safety when supported only by lifting jacks or When moving or lifting any heavy using these materials. Always a hoist. equipment or parts, make sure keep any chemicals OUT OF. to use proper techniques and REACH OF CHILDREN. Before removing or disconnecting any lines, fittings, or related items, assistance. Ensure all lifting devices such as chains, hooks, or When working on the vehicle, relieve all pressure in the air, oil, be alert for hot parts on systems fuel, and cooling systems. Remain slings are in good condition and that have just been turned off, alert for possible pressure when are of the correct load capacity. exhaust gas flow, and hot fluids in disconnecting any device from a Make sure any lifting devices are lines, tubes, and compartments.