Transcription of PARTS & INSTALLATION INSTRUCTIONS E-46 & E-47 …
1 15153151531 PUMP & MOTOR Motor - 12 Volt215026150261 Pump shaft Seal415045152041 Cylinder Tank5*15131151311O-Ring 3-1/2 *15163151631O-Ring 1-15/16 *15198151981O-Ring 1-1/8 & seal Wiper10*15131151311 O-Ring 3-1/2 Sleeve08473084731 PRESSURE RELIEF VALVE KIT1221805218051 Reducer Bushing 1/4 - 1/81321806218061 Pressure Relief Valve1415207152051 Cylinder1515209152091 Washer16a15335157611 RAM ASSEMBLY1615208152061 Ram1715158151581 Piston1815219152191 Piston Follower19157601 Spacer20*15162151621 Packing Cup21*15125151251 O-Ring 7/16 Locknut 1/2-13233 Locknut 5/16-242415573155731 Base & Strainer Strainer2615042152033 Stud2715043150433 Stud2815574155741 PUMP CHECK VALVE KIT29*1 O-Ring 3/8 Seat311 Ball, 9/32321 Spring33*15122151223O-Ring 1/4 KIT - 1/2"3515619156191 Filter3621827218271 Plug w/O-Ring - 1/2"3621827218272 Plug w/O-Ring - 1/2"34156411 FILTER KIT - 9/16"E-463515619156191 Filter3621999219991 Plug w/O-Ring - 9/16"3621999219992 Plug w/O-Ring - 9/16"3415620156202 FILTER KIT - 1/2"3515619156191 Filter3621827218271 Plug w/O-Ring - 1/2"3621827218271 Plug w/O-Ring - 1/2"3415641156412 FILTER KIT - 9/16"E-473515619156191 Filter3621999219991 Plug w/O-Ring - 9/16"3621999219991 Plug w/O-Ring - 9/16"37*15127151271O-Ring 5/8 *21929219293 Washer.
2 Nyltite 5/163920697206973 Locknut 5/16 - 244015356153561"A" Solenoid Assembly4115392153921 "A" Coil, Black Wire4215393153931 "A" Cartridge Valve*15431154311 seal Kit, "A" Valve40a15661156611"A" Solenoid Assembly41a15659156591 "A" Coil, Black Wire42a15660156601 "A" Cartridge Valve*15431154311 seal Kit, "A" Valve4315758157581 VALVE ASSY. Forged 90 Degree Elbow4522294222941 Coupler, Female Half4622293222931 Coupler, Male Half4715606156061 Kit-Crossover Valve481 O-ring491 O-ring501 Cage511 O-ring w/Glyd. Ring521 Poppet531 Washer541 Guide551 Spring561 Spacer571 Disc581 Plug591 Adj. Screw601 O-ring611 Acorn Nut 9/16-18*15610156101 seal Kit-Crossover Valve(includes items 48,49,51,60)6215639156391 Kit-Pilot Check Valve631 Ball, Steel641 Spring651 Plug6615609156091 Piston6715359153591 Plug Valve Block68*15126151261 O-ring 9/16 "B" Solenoid Assembly7015382153821 "B" Coil, Red Wire7115698156981 "B" Cartridge Valve*15432154321 seal Kit-"B" Cartridge7215358153581 "C" Solenoid Assembly7315430154301 "C" Coil, Green Wire7415381153811 "C"-Cartridge Valve*15433154331 seal Kit-"C" Cartridge7515576155761 Kit-"B" Solenoid Check Valve761 Ball, 7/16771 Spring7821826218264 Scr.
3 , Soc. Head 5/16-18 x 1-1/2"7915646156461 End Plate8021859218594 Scr., Soc. Head 5/16-18 x 3/48115621156211 Baffle8221980219802 Retainer Ring15556155561 VALVE ASSEMBLY8315578155781 Kit - Crossover Valve841 Poppet851 Spring861 O-Ring 1/4 Plug8815577155771 Kit - "C" Solenoid Check Valve891 Ball 3/16901 Spring911 Plug9215575155751 Kit - Pilot Check Valve931 Ball941 Spring951 Plug9615366153661 Piston974 Scr., Soc. Head9815611156111 Kit - Pump Relief Valve991 Poppet1001 Spring1011 Guide1021 O-Ring1031 Retainer1041 Set Screw1052 Washer w/O-Ring1061 Jam Nut1071 Acorn NutForm No. 1-523R17 July, 2001 PARTS & INSTALLATION INSTRUCTIONSE-46 & E-47 ELECTRO-LIFT "Old Style"with 3/8" stemon valve andsmall hole incoil.
4 (Requiresbrass nut)"New Style"with 9/16"stem on valveand large holein LISTSTANDARD-LONG STROKE-UP THROUGHHM-9 & HM-10C-9 ONLYITEM1-1/8" x 6" Stroke1-1/8" x 8" StrokeQTY. DESCRIPTIONE-46E-47E-46HE-47 HSTANDARD-LONG STROKE-UP THROUGHHM-9 & HM-10C-9 ONLYITEM1-1/8" x 6" Stroke1-1/8" x 8" StrokeQTY. DESCRIPTIONE-46E-47E-46HE-47 HNOTES:1. * PARTS included in Master seal Kit Part No. Set Crossover Relief Valve @ 3800 400 @ 2-1/2 Set Pump Relief Valve @ 1650 50 full indented are included in assembly under which they are Equipment6 Angell Lane Damariscotta, ME 04543-9720 Phone 563-2227(Area Code 207) email 2001 Printed in the Products18513 Euclid Ave.
5 Cleveland, Ohio 44112-1084 Phone 486-1313 (Area Code Products and Diamond Equipment reserves the right, under its continuing product improvement program, to change construction or design details,specifications and prices without notice or without incurring any , E-46H, E-47 and E-47 HExploded View123456789101112131415161718192021222 3242526272829302731323334353637383940364 1424344454647484950475152535455565758596 0616263646566676869707172737475767778798 0818283848586878889909192939495969798991 00676810110210310410510610710598 Valve ass'y No. 15556 with non-adjustable cross-over relief valveCaution:To r q u e t o100-125 :To r q u e t o100-125 :To r q u e t o10 onundersideSealantCaution:To r q u e t o45-55 :To r q u e t o100-125 :To r q u e t o100-125 onlyE-46 only"A" SolenoidAdjustable cross-overrelief : Oil seepage, if any, at O-ring (60)is normal, DO NOT attempt to stop this seepage by further tightening of the Acorn Nut.)
6 Note: For Prestolite Motors extra setof holes must be drilled and INFORMATION Before the Meyer Electro-Lift unit is disassembled for repairs,make certain that all the maintenance procedures have beenchecked; refer to Owner's the unit is to be overhauled, Master seal Kit Part is required. This Kit contains all necessary Seals forrebuilding. NOTE: DO NOT REUSE OLD ordering PARTS , furnish Type of Unit, Part No., Nameand INSTRUCTIONS are intended as a guideline for overhaulof an E-46/E-47 Electro-Lift detailed information covering principles ofOperation, Troubleshooting, Disassembly and Repair arefound in Electro-Lift Service Manual 1-562.
7 This isavailable for a nominal fee from your Meyer Distributor ordirectly from Meyer AND INSPECTION OF UNITD rain fluid from the unit by removing Pressure Relief Valve(13) or Drain Plug (36). Clamp Sump Base (24) firmly To disassemble COVER ASSEMBLY, TANK, RAM &CYLINDER PARTS , remove three Locknuts (39).2. To disassemble MOTOR from PUMP, loosen Motormounting bolts, but DO NOT : Motor end plate to be held in place. Temporarilyinstall two 1/4-20 nuts on the motor mounting bolts to keepmotor intact. Remove nuts when reinstalling Motor To disassemble Pump from Base, remove three Locknuts(23).4. To disassemble VALVE BLOCK from BASE, remove Screws (78, 80 or 97).
8 SUBASSEMBLIES - ASSEMBLY, TANK, RAM & CYLINDER PARTS :a) Check Cover (8), and Base (24) castings for cracksand ) Replace Wiper seal (9) pressed in Cover (8).c) Inspect Sleeve (11), Piston (17), the Piston Follower(18), Spacer (19) for excessive wear. Replace PackingCup (20). Inspect Cylinder (14) for scoring and pittingin ) Inspect Ram (16) for nicks and (1)Note: Complete Motor Assemblies are only availablefrom Meyer Products. Service and repair PARTS can bepurchased from your nearest authorized Prestolite orAmerican Bosch Service ) Prestolite Motor can be identified by a "Domed TopCover" and name "Prestolite" stamped on Motor ) American Bosch Motors have a "Flat Top Cover" andno identifying (2)DO NOT at any time disassemble this Pump.
9 This willvoid the ) The damaged pump drive shaft seal (3) may beremoved by careful extraction with a pointed tool. Dipnew seal in oil and with lip down, press into PumpHousing flush to 1/32 inch below face of (24)a) Remove and clean Solenoid (40) and inspect forexternal ) Test Coil (41) for electrical continuity. Nominal Coilresistance is ohms. Replace O-rings from seal KitPart No. 15431 contained in seal Kit No. ) To reassemble, carefully guide the Coil (41) over theValve Cartridge (42) and use the original External ) Remove and clean the Filter Screen (34) usingkerosene and blow out with air. Replace O-rings (33)from seal Kit No.
10 BLOCKSa) Remove items (69), (76) & (77). Clean "B" Solenoid(69) and inspect for damage. Disassemble CartridgeValve (71) and replace O-rings from seal Kit No. 15432contained in seal Kit No. ) Remove and clean "C" Solenoid (72) and inspect fordamage. Disassemble Cartridge Valve (74) and replaceO-rings and nylon back-up rings from seal Kit contained in seal Kit No. 15456. Be certain O-rings and spacers are oriented ) Test both Coils (70 & 73) for electrical Coil resistance is ) Remove Plug (67) and Piston Assembly (66 or 96) andinspect the Piston for scratches. Replace O-ring (68)from seal Kit No. ) Remove Pilot Check Valve PARTS (62 or 92) and inspectall PARTS for ) Remove Plugs (87) with caution as these are ) Remove all PARTS of Item 47 or 83 and inspect fordamage.
