Parts Manual (EN) - FactoryCat

1 Parts Manual (EN)INDUSTRIAL CLEANING South StreetRacine, WI 53404 (USA)(800) 634-4060 | (+001) 262-681-3583 VERSION 2015 RPS Corporation 34-P-ENRead the Operators Manual before using the the Safety Messages before servicing OF CONTENTSU pper Body Assembly ..4 Air System ..6 Lower Body Assembly ..8 Side Broom Assembly ..10 Main Broom Assembly < 57285 ..12 Main Broom Assembly > 57285 ..14 Drive System ..16 Power Supply ..18 Common Wear Parts ..20 Suggested Parts Inventory ..2144 Upper Body Assembly26351NA2567111012931516283014348 442724426332331273223252718202129228912 CLUTCH LEVER ASSYP/N 4-1343435 COMPLETE HANDLEBAR ASSYP/N 4-12113 HANDLEBAR MNTG BKT ASSYP/N 4-12213192026303619263036192630361920171 9 USE ON MACHINES WITH SERIAL # 56353 AND HIGHERFOR GRANITE USE part # 4-105 FOR RED USE part # 4-110 FOR GRANITE USE part # 4-106 FOR RED USE part # 4-11155 Upper Body AssemblyItemPart NUMBER PLATE124-1122" BLK STRIP BUMPER134-122 AHANDLEBAR MTG BKT244-122 BBLACK PLASTIC CLAMP354-124 LATCH164-126 AHOOD CABLE174-131 HINGE 23 3/4" SS184-132 HANDLE BAR WELDMENT194-134 ACLUTCH LEVER1104-140 BUMPER1114-170 RUBBER HOOD STOP1124-370 CLUTCH/BRAKE CABLE1134-371 CLUTCH CABLE RETURN SPRING1144-379 CLUTCH CABLE ADJ.

2 NUT1154-387 TUBE PLUG1164-388 CLUTCH TENSION SPRING1174-485512 V BATTERY METER118H-1032 HCNHCN #10-32719H-19901FB CASHD 1/4"-20 X 1/2"120H-250 HCNHCN 1/4"-205021H-28679 PPH #4-40 X 1/2"122H-37006 NYLOK #4-40123H-37015 NYLOK #10-32224H-37018 NYLOK 1/4"-20125H-70003 HCS 1/4"-20 X 3/4" SS126H-70005 HCS 1/4"- 20 X 1" SS227H-70710HN 1/4"- 20 SS328H-70861 NYLOK 5/16" - 18 SS129H-71004FW 1/8" X 5/16" SS130H-71017FW 3/8 ID X 7/8 OD SS131H-71063LW 1/4" SS132H-72515 PPH #10-32 X 1/2" S/S133H-72683 FHP #10-32 X 5/8" SS134H-74432CB 5/16"- 18 X 1-1/2" SS135H-77015 HCS 1/4"- 20 X " SS2 4-122 INCL. 4-122A, 4-122B, & HARDWARE 4-122 INCL. 4-122A, 4-122B, & HARDWARE 12 FT SECTION COMPLETE 2 PC WITH RIVETS INCLUDES HARDWARE (OPTIONAL) P/N 4-121 INCL. ITEMS 12,13,16,19,20,26,30, & 36 P/N 4-134 INCL. ITEMS 19,20,26,30,& 3666 Air System4527243341114202215101146163832191 9371830111321393493173643443972862445234 3126292325111213212325 COMPLETE FILTER ELEMENTP/N machines built beforeserial # 57610use part Number 4-233 For machines built afterserial # 57610use part Number 4-233177 Air System P/N 4-502 INCL.

3 P/N 4-502K, SEAL KIT P/N 4-503 INCL. SET OF 9 RODS P/N 4-521 INCL. SET OF 9 SEPARATORS P/N 4-502K INCL. P/N H-002 & H-048 P/N 4-502K INCL. P/N H-002 & H-048 INCLUDES SET OF 2 ItemPart BODY 124-125 MOTOR MOUNTING BRACKET 134-20112V,TWIN SHAFT MOTOR 144-201 BMOTOR CRADLE 154-210 TERMINAL CLIP 164-232 CIR. BREAKER - 12V/80A 174-233 RELAY, 12-V 184-2331 RELAY, 12V 194-301 MAIN DRIVE PULLEY 1104-501 FILTER HOOD 1114-502 FILTER ELEMENT 1124-503 AFILTER WEIGHT ROD 9134-505 FILTER GRILL 1144-506 FILTER BEATER BAR 1154-507 BEATER BAR 1164-509 BEATER BAR HANDLE 1174-511 BLOWER HOUSING 1184-512 BLOWER WHEEL 1194-513 BLOWER DOOR 1204-520 ABLOWER HOSE 1214-521 AFILTER SEPARATOR 9224-522 DOOR LATCH 123H-0021/2" DBL SIDED TAPE HEYCO COLLAR 125H-0483/16" PVC FOAM 126H-1032 HCNHCN #10-32 1527H-10436-00107FB #8-32 X 3/4" 128H-19901FB CASHD 1/4"-20 X 1/2" 129H-250 HCNHCN 1/4"-20 5030H-25328 SSS CP 1/4"-20 X 3/8" 131H-312 HCNHCN 5/16"-18 432H-31810HW #10 X 1/2 133H-37012 NYLOK #8-32 134H-37408KN #10-32 135H-70003 HCS 1/4"-20 X 3/4" SS 236H-70053 HCS 5/16"- 18 X 3/4" SS 137H-70103 HCS 3/8"-16 X 3/4" SS 138H-70862 NYLOK 3/8"-16 SS 139H-71009FW #10 SS 240H-71013FW 1/4 ID X 5/8 OD SS 241H-71017FW 3/8 ID X 7/8 OD SS 142H-71063LW 1/4" SS 243H-71065LW 5/16" SS 144H-72515 PPH #10-32 X 1/2" S/S 245H-72536 PPH #10-32 X 1" S/S 146H-K143203/16"

4 X 1 1/4" KEY 288 Lower Body Assembly )5362+:+ ,2558 9+'2 1/:6 4 )5362+:+ .566+8 '99+3(2?6 4 (&89*7 , ,7&> 84+9 ,7&> 841.) 99 Lower Body 3T )JXHWNUYNTS(TRRJSYX6Y^ )447 239 &3,1* 2&.3 '4)> 7 .33*7 8.)* 5&3*1 51&9* 79 51&9* 7*&7 (&89*7 29, '7&(0*9 +7439 (7488 5&3*1 '-455*7 '4)> '7442 &((*88 -&9(- 7*&7 .33*7 5&3*1 19 .33*7 (:7;*) 5&3*1 -&3)1* 1 + 5&3*1 ,:88*9 -)5* -455*7 81.)* 7411*7 7411*7 '7&(0*9 &99*3:&947 8:55479 '14(0 '7442 24 , '14(0 -455*7 +1447 8*&1 7.,-9 +1447 8*&1 7*&7 +1447 8*&1 (473*7 +1447 8*&1 '7442 +1447 8*&1 -455*7 8*&1 7- 8*&1 7*&7 8*&1 (473*7 8*&1 (:79&.3 (1&25 )447 1&9(- - = , - -(8 = 88 - -(8 = 88 - -(8 = 88 - +' (&8-) = - -(3-(3 - 55- = 88 - +-5 = 88 - +-5 = - +< .) = 4) 88 - +< .) = 4) 88 - +< .) = 4) 88 - -3 88 - -3 88 - -3 88 - 3>140 - 3>140 - 3>140 - -(8 = 88 - -(8 = 88 - 1< 88 - 1< 88 - 1< 88 - -=28 = 88 .3(1 ' 8*&18 -&7)<&7* 5 3 .3(1:)*8 .9*28 1010 Side Broom AssemblySide Broom Assy110152201259273835393462987223640242 3453414333719161834130418264344392633133 221173128 RIGHT LIFT ARM ASSYP/N 4-45516173418 DRIVE TUBE ASSYP/N 4-4452057634593829827 SIDE BROOM MOTOR ASSYP/N 4-42516417181142421111 Side Broom AssemblyItemPart BODY124-113R.))))))

5 INNER SIDE PANEL134-220 SIDE BROOM MOTOR144-223 BROOM SAFETY DRIVE CPLG154-376 BROOM LIFT LEVER164-378 BROOM LIFT SHAFT174-381 LIFT LEVER BASE, RT184-385 LIFT LEVER COLLAR194-386 LIFT LEVER SPRING1104-402 SIDE BROOM POLYPROPYLENE1114-404 SIDE BROOM CLUTCH PLATE1124-436 ADJ. BROOM LIFT1134-441 BROOM MOUNTING BLOCK1144-442 SIDE BROOM ARM1154-443 BROOM RETAINING PLATE1164-445 ABROOM MOTOR MOUNT1174-445 BBROOM SHAFT1184-445 CDRIVE TUBE BEARING2194-446 GROMMET-3/8 ID X 1-1/2 OD X .3752204-448 HANDLE GRIP1214-456 SIDE BROOM LONG LINK1224-457 ADJUSTMENT KNOB1234-515 RIGHT FLOOR SEAL1244-526RH SEAL STRIP125H-001053/8" X 1 1/4" SPRING PIN126H-01567301/4" X 1 1/2" CLEVIS PIN127H-10436-00101/4" X 1 1/4" SPRING PIN128H-19901FB CASHD 1/4"-20 X 1/2"729H-2250- 2181/2" X 1" CLEVIS PIN130H-250 HCNHCN 1/4"-205031H-25328 SSS CP 1/4"-20 X 3/8"232H-37015 NYLOK #10-32433H-37018 NYLOK 1/4"-20834H-45285 HITCH PIN CLIP 9235H-70001 HCS 1/4"-20 X 1/2 SS"236H-70711HN 5/16"- 18 SS137H-70861 NYLOK 5/16" - 18 SS238H-71025FW 5/8 ID X 1-1/2 OD SS139H-71063LW 1/4" SS440H-72517 PPH #10-32 X 5/8" SS441H-72716 FHP 1/4"- 20 X 1-3/4"442H-72916 PPH SMS #8 X 3/4" SS343H-HAIR4#4 HAIR PIN144H-M82550 HCS X 14 SS345H-ZCP1543/8" X 1 1/2" CLEVIS PIN1 P/N 4-455 INCL.

6 ITEMS 4,5,6,7,8,19 & HARDWARE P/N 4-445 INCL. ITEMS 15,16,17,18 & HARDWARE P/N 4-402 INCLUDES P/N 4-404 P/N 4-402 INCLUDES P/N 4-404 P/N 4-425 INCL. ITEMS 3,15,16,17,18 & HARDWARE1212 3'/4 (8553 2/,:'83 '99? 6 4 (8553 2': '83'99? 6 4 2/,: 9;6: '99?6 4 /*2+8 '83 '99?6 4 +47 2&( *8 <.9- & 8* 3:2'*7 &3) 14<*7 :8* 5&79 3:2'*7 +47 2&( *8 <.9- & 8* 3:2'*7 &3) -.,-*7 :8* 5&79 3:2'*7 +47 2&( *8 <.9- & 8* 3:2'*7 &3) 14<*7 :8* 5&79 3:2'*7 +47 2&( *8 <.9- & 8* 3:2'*7 &3) -.,-*7 :8* 5&79 3:2'*7 +47 2&( *8 <.9- & 8* 3:2'*7 &3) 14<*7 :8* 5&79 3:2'*7 +47 2&( *8 <.9- & 8* 3:2'*7 &3) -.,-*7 :8* 5&79 3:2'*7 :8* 5&,* +47 2&(.3*8 <.9- & 8* 3:2'*7 4+ &3) 14<*74 UYNTSFQ GWTTRX NSHQZIJ : 8 3 33 Main Broom Assembly < 572851313 5 3 .3(1 & -&7)<&7* 5 3 .3(1 & -&7)<&7* 5 3 .3(1 & -&7)<&7* 5 3 .3(1 5 3 ' 1 ' 7 .3(1:)*8 0*> 8*9 8(7*<8 &3) 7411 5 3 .3(1 5 3 ' 1 ' 7 5 3 .3(1 5 3 ' 1 ' 7 .YJR5 FWY 3T )JXHWNUYNTS(TRRJSYX6Y^ .)1*7 5:11*> 7*;*78*.))))

7 1*7 &72 &2&.3 '7442 1&9 &72 < '*& , '7442 )7.;*7 2&.3 '4)> 7 .33*7 8.)* 5&3*1 '7442 )7.;* 5:11*> .)1*7 5:11*> 9* , '7442 1.+9 1*;*7 '7442 1.+9 8-&+9 1.+9 1*;*7 '&8* 19 749&7> '&8* 1.+9 1*;*7 (411&7 1.+9 1*;*7 , :8 2&.3 '7442 '7442 8:85 &72 & 8-&+9 (411&7 8:55479 '14(0 = = +1, '*& , ' 18:55479 '7&(0*9 9&'8 ' 78:55479 '7&(0*9 9&'8 .)1*7 &72 .)1*7 )7:2 &.)1*7 )7:2 85&(*7 &)/ '7442 1.+9 '7442 143, '7442 749&7> '7442 (7&30 -&3)1* , - = , - = , - = (1*;.8 - /3>1 88 - = 0*> - = , - -(8 = - +' (&8-) = - -(3-(3 - 888 (5 = - 888 (5 = - 3>140 - +< = 3>143 - (- ( - = (499*7 - -(8 = 88 - -(8 = 88 - -(8 = 88 - 3>140 88 - 3>140 88 - +< .) = 4) 88 - +< .) = 4) 88 - 1< 88 - 1< 88 - +-5 = 88 - (' = 88 - = 0:71 8*9 8(7*< - 3/ (/3>1 88 - 3/ (/3>1 88 2 0 3**)1* 7411*7 9-7:89 '*& , 2 0 3**)1* 7411*7 9-7:89 '*& , <&8-*7 Main Broom Assembly1414 Main Broom Assembly > 5728547577101519203432634582829314553471 2175537161413404637641153624993660653185 2262738492543215339584856395730414453 MAIN BROOM LIFTARM ASSY, P/N 4-449 BROOM LAT ARMASSY, P/N349-4160 ALIFT SUPT ASSYP/N 4-423 IDLER ARM ASSYP/N 4-43552625232422232425331051121439111552 345433 USE THIS PAGE FOR MACINES WITH A SERIAL NUMBER OF 57285 AND HIGHER5961213505345456253476451363534151 5 Main Broom AssemblyItemPart BROOM BELT12349-3170 IDLER PULLEY13349-3200 BROOM DRIVE PULLEY14349-3600 REVERSE IDLER ARM15349-4160 AMAIN BROOM LAT ARM W/BEARING16349-4200 BROOM DRIVER174-111 MAIN BODY184-113R.)))))

8 INNER SIDE PANEL194-316 BROOM DRIVE PULLEY1104-318 IDLER PULLEY1114-319 TENSION SPRING1124-376 BROOM LIFT LEVER1134-377 BROOM LIFT SHAFT1144-380 LIFT LEVER BASE, LT1154-382 ROTARY LINK BASE1164-385 LIFT LEVER COLLAR1174-386 LIFT LEVER SPRING1184-401US26" MAIN BROOM1194-410 BROOM SUSP. ARM1204-410A3/4" SHAFT COLLAR1214-421 SUPPORT BLOCK1224-42303/4" X 1" X 1/2" FLG BEARING1234-423B-LSUPPORT BRACKET TABS1244-423B-RSUPPORT BRACKET TABS1254-430 IDLER ARM1264-432 IDLER DRUM1274-432 AIDLER DRUM SPACER1284-436 ADJ. BROOM LIFT1294-437 BROOM LONG LINK1304-438 BROOM ROTARY LINK1314-439 BROOM CRANK LINK1324-448 HANDLE GRIP133H-001031/4" X 1 1/2" SPRING PIN134H-001053/8" X 1 1/4" SPRING PIN235H-0171004 JNYL 3/8- 24 SS136H-09531523/16" X 3/4" KEY237H-10436-00101/4" X 1 1/4" SPRING PIN138H-13211 HCS 1/2"-13 X 2"139H-19901FB CASHD 1/4"-20 X 1/2"1240H-2250- 2181/2" X 1" CLEVIS PIN141H-250 HCNHCN 1/4"-205042*H-25283 SSS CP #10-32 X 1"143H-25328 SSS CP 1/4"-20 X 3/8"144H-37018 NYLOK 1/4"-20345H-4440024FW 3/8" X 3/4" NYLON446H-45285 HITCH PIN CLIP 9147H-650353/32" X 7/8" COTTER PIN348H-70001 HCS 1/4"-20 X 1/2 SS"249H-70103 HCS 3/8"-16 X 3/4" SS250H-70107 HCS 3/8"- 16 X 1-1/4" SS151H-70860 NYLOK 1/4"- 20 SS152H-70864 NYLOK 1/2"-13 SS153H-71017FW 3/8 ID X 7/8 OD SS754*H-71021FW 1/2 ID X 1-1/4 OD SS155H-71025FW 5/8 ID X 1-1/2 OD SS156H-71063LW 1/4" SS257H-71067LW 3/8" SS258H-72710 FHP 1/4"- 20 X 1" SS259H-74421CB 1/4"- 20 X 1-1/4" SS160H-819835/16" X 1/4" KURL SET SCREW161H-NJ04 CJNYL

9 1/4" - 20 SS162H-NJ06 CJNYL 3/8- 16 SS263M-5909K31 NEEDLE ROLLER THRUST BEARING164M-5909K44 NEEDLE ROLLER THRUST BEARING WASHER2 P/N 4-435 INCL. 4-430, 4-432, 4-432A, & HARDWARE P/N 4-435 INCL. 4-430, 4-432, 4-432A, & HARDWARE P/N 4-435 INCL. 4-430, 4-432, 4-432A, & HARDWARE P/N 4-423 INCL. P/N 4-423B-L, 4-423B-R & 4-4230 INCLUDES: KEY, SET SCREWS, AND ROLL PINS P/N 4-449 INCL. ITEMS: 10,11,12,14,15,33,34,39,51,52 & HDWE P/N 4-423 INCL. P/N 4-423B-L, 4-423B-R & 4-4230 P/N 4-423 INCL. P/N 4-423B-L, 4-423B-R & 4-42301616 Drive System*XO\K 9_YZKS :8'493/99/54 '99?6 4 )2;:). *54;:6 4 +TW 'QFHP \MJJQ ZXJ U S +TW ,WJ^ 3TS RFWPNSL ZXJ U S 1717 Drive System (1:9(- )43:9 47)*7*) 8*5&7&9* .8 5 3 5 3 .3(1 (4251*9* 97& &88> 5 3 .3(1:)*8 8*9 4+ .YJR5 FWY 3T )JXHWNUYNTS(TRRJSYX6Y^ '7442 )7.;* 5:11*> 7 .33*7 8.)* 5&3*1 7*&7 .33*7 5&3*1 19 24947 24 , '7&(0*9 ; 9<.3 8-&+9 24947 '24947 (7&)1* 9* ( 2 * 5:11*> '*19 1 97&38 .35:9 5:11*> 7*&7 <-**1 (&589&3 (1:9(- 29, '7&(0*9 5.)))

10 ;49 '419 < 81**;* (1:9(- <-**1 &88> '7&0* 8-4* ).++*7* &=1* '*& , )7.;* (-&.3 < 2&89*7 97&38 -4 , &+1&3,* .) - = (1*;.8 - -' = - +' (&8-) = - -(3-(3 - 888 (5 = - 888 (5 = - -(3-(3 - 3>140 - = (499*7 - 83& , - -(8 = 88 - -(8 = - -(8 = 88 - -3 88 - -3 88 - +< .) = 4) 88 - +< .) = 4) 88 - 1< 88 - 1< 88 - 0 = 0*> - 3/ (/3>1 88 1818218122713142452833314286373310382611 343023323242427352529347369253-2110 TROJAN 12V 175 AH4-271 CROWN 12V 185 AHPower Supply1919 ItemPart BATTERY TRAY124-111 MAIN BODY134-125 MOTOR MOUNTING BRACKET144-20112V,TWIN SHAFT MOTOR154-201 BMOTOR CRADLE164-210 TERMINAL CLIP174-227 LOW BATTERY LIGHT184-2293 POS ROCKER SWITCH194-231 SAFETY SHUT OFF SWITCH1104-232 CIR. BREAKER - 12V/80A1114-233 RELAY, 12-V1124-235 CIR. BREAKER - 12V/6A1134-240 HOUR METER1144-244 BATTERY CHARGER1154-251 SUB-LEAD, BATTERY TO GREY 50 , BATTERY TO GREY 50 , GREY 50 TO 80 AMP BREAKER1184-253 SUB-HARNESS, 80 AMP BREAKER TO SOLENOID1194-254 SUB-LEAD, SOLENOID TO MAIN MOTOR1204-255 SUB-HARNESS, MAIN WIRING HARNESS1214-256 GREY 50 CONNECTOR WITH CONTACTS2224-260 CONNECTOR, GREY 50223H-1032 HCNHCN #10-321124H-19901FB CASHD 1/4"-20 X 1/2"1225H-250 HCNHCN 1/4"-205026H-312 HCNHCN 5/16"-18427H-37015 NYLOK #10-32428H-70053 HCS 5/16"- 18 X 3/4" SS529H-70710HN 1/4"- 20 SS430H-71009FW #10 SS231H-71015FW 5/16 ID X 3/4 OD SS432H-71063LW 1/4" SS333H-71065LW 5/16" SS634H-72515 PPH #10-32 X 1/2" S/S635H-72517 PPH #10-32 X 5/8" SS236H-NJ06 CJNYL 3/8- 16 SS137 HHCS - SSHCS 5/16"- 18 X 1/2"2 NOT SHOWNNOT SHOWNNOT SHOWNNOT SHOWNNOT SHOWNNOT SHOWNNOT SHOWNNOT SHOWNP ower Supply2020 Common Wear PartsCYLINDRICAL BROOMS.))))))))