Pfeiffer TC 110 Electronic Drive Unit Operating …

1 Translation of the original instructionsOperating InstructionsENPT 0204 BEN/H (1008)TC 110 Electronic Drive Unit2 Table of contentsTable of contents1 About this manual.. 32 Safety .. Safety precautions .. Proper use.. Improper use.. 53 Product description .. Product identification .. Range of application .. Function .. General connection description .. 64 Connections diagram .. 75 Connection "X3" .. Pin assignment .. Operation via "X3" connection .. 86 The Pfeiffer Vacuum parameter set .. General .. Parameter overview .. Configuring the connections .. Operation with the Pfeiffer Vacuum parameter set ..177 Pfeiffer Vacuum Protocol for "RS485" .. frame .. data types .. 248 Malfunctions .. General .. Operating mode display via LED .. Error codes.

2 259 Accessories.. 27 Declaration of conformity .. 283 About this manual1 About this ValidityThis Operating manual is for customers of Pfeiffer Vacuum. It describes the func-tioning of the designated product and provides the most important information for safe use of the unit. The description follows applicable EU guidelines. All informa-tion provided in this Operating manual refer to the current state of the product's de-velopment. The documentation remains valid as long as the customer does not make any changes to the Operating instructions can also be downloaded from ConventionsSafety instructionsThe safety instructions in Pfeiffer Vacuum Operating manuals are the result of risk evaluations and hazard analyses and are oriented on international certification standards as specified by UL, CSA, ANSI Z-535, SEMI S1, ISO 3864 and DIN 4844.

3 In this document, the following hazard levels and information are considered:Pictograph definitionsInstructions in the text Work instruction: here you have to do something. Abbreviations usedDCU:Display and Operating unitHPU:Handheld programming unitTC: Electronic Drive unit for turbopumpTPS:Mains packDI / DO:Digital input / digital outputAI / AO:Analog input / analog outputf:Rotation speed (derivated from frequency in Hz)[P:000]:Parameter of the Electronic Drive unit with numberCAUTIONP ossible dangerInjuries or property damages can or noteCommand to perform an action or information about properties, the disregarding of which may result in damage to the of a displayed source of danger in connection with operation of the unit or to perform an action or task associated with a source of danger, the disregarding of which may result in serious Safety precautions Power supply.

4 The turbopump power supply must apply to the requirements of double insulation between mains input voltage and Operating voltage according to the regulations of IEC 61010 and IEC 60950. Therefore Pfeiffer Vacuum recom-mends to use exclusively original-power packs and -accessories. Only in this case Pfeiffer Vacuum is able to guarantee the compliance of the European and North American guidelines. Observe all safety and accident prevention regulations. A safe connection to the protective earthing conductor (PE) is recommended (protection class III). Regularly check the proper observance off all safety measures. Before carrying out any work disconnect the unit and all associated installations safely from the mains. Do not loosen any plug connection during operations. The unit has been accredited with protection class IP 30. When installing into ambient conditions, which afford other protection classes, the necessary mea-sures must be taken.

5 Keep leads and cables well away from hot surfaces (> 70 C). Only seperate the pump and the Electronic Drive unit from each other after dis-connecting the supply voltage and the complete standstill of the to informEach person involved in the installation or operation of the unit must read and observe the safety-related parts of these Operating instuctions. The operator is obligated to make Operating personnel aware of dangers originating from the unit or the entire NIN GDanger - Electrical installationSafe operation after installation is the responsibility of the operator. Do not independently modify or change the pump and electrical equipment. Make sure that the system is integrated in an emergency off safety circuit. Consult Pfeiffer Vacuum for special NIN GDanger of electric shockIn case of defect, the parts connected to the power supply are under voltage.

6 Always keep the mains connection freely accessible so you can disconnect it at any Proper use The Electronic Drive unit TC 110 operates designated Pfeiffer Vacuum turbo- pumps and their Improper useImproper use will cause all claims for liability and warranties to be forfeited. Im-proper use is deemed to be all use for purposes deviating from those mentioned above, especially: The use of accessories, which are not named in this manual. The operation of the devices in potentially radioactive conformityThe manufacturer's declaration becomes invalid if the operator modifies the original product or installs additional components! Following installation into a plant and before commissioning, the operator must check the entire system for compliance with the valid EU directives and reassess it sealNOTEC losure sealThe product is sealed at the factory.

7 Damaging or removal of a closure seal leads to the loss of liability and warranty entitlements. Do not open the product within its warranty period! For process-related shorter maintenance intervals please contact the Pfeiffer Vacu-um description3 Product Product identificationProduct featuresThe Electronic Drive unit TC 110 is an integrated component of the turbopump. It's purpose is to Drive , monitor and control the entire correctly identify the product when communicating with Pfeiffer Vacuum, al-ways have the information from the rating plate Range of applicationPfeiffer Vacuum Electronic Drive units TC 110 must be installed and operated in the following ambient General connection descriptionCharacteristicsTC 110 Connection voltage TC24 V DC 5 %Connection panelStandard (X3)Turbopump HiPace10, 60, 80, 300 Installation locationweather protected (indoors)Protection categoryIP 30 Protection classIIIT emperature+5 C to +40 C (up to +35 C with air cooling)Relative humidity max.

8 80 %, at T 31 C, up to max. 50% at T 40 CAtmospheric pressure: 77 kPa - 106 kPaInstallation altitude2000 m of pollution2 Overvoltage categoryIIFig. 1:Standard panel for the TC 110cConnection "X3"dService connection " "hLED " Operating display" casing socket with screw coupling and LED for Pfeiffer Vacuum Service The connection " " serves to service purposes 15 pole female socket for the connection of a remote socket on the rear side of the Electronic Drive unit for the connection to the diagram4 Connections diagramFig. 2:Connections diagram and assignment of the TC 110+UBPE123+UBPE123DC inDC in1234524 VDC*RS 485 +RS 485 VDC*RS 485 +RS 485 110DI Remote PriorityDI1DI2DI Pumping stationDI Standby24 VDC* (V+)Accessory A1 Accessory B1DO1DO2AO1RS 485 D+RS 485 D-+UBPE3421123X3234567101189121314151S2S 1S2S1234567101189121314151134134 Acc.

9 A1 Acc. B13421123431431X3 Connection cable TC 110 - TPS/DCU, RS485 TPS 110 / 180 and DCU 002 / HPU 001orDCU 110 / 180 Connection cable TC 110 - TPS/DCUwith accessory ports, RS485 TPS 110 / 180 and DCU 002 / HPU 001orDCU 110 / 1800 - 10 VDC= 0 - 100 % *fendR 10k 90 - 132 /185 - 265 VAC234567101189121314151+UBPE213X2X1 TPS 110 / 180 DCU 110 / 180X324 VDC / max. 200 mA24 VDC / max. 200 mA24 VDC / max. 50mA24 VDC / max. 50mA+24 VDC / 4,6 - 6,3 A 5 %PEContact current max. 6 mA / contactMains input /Power supplyExternal connectionFanVentingvalveRelayFanVenting valveRelay8 Connection "X3"5 Connection "X3"Remote control options and voltage supply are provided via the 15-pole D-Sub connector with the designation X3 on the TC 110. Shielded connectors and cables must be following information display the factory setting. Configuration is possible us-ing the Pfeiffer Vacuum parameter Pin Operation via "X3" connectionVoltage supply+24 VDC Input / Pin 1 The electrical connection at "X3" is carried out via connecting cables of the Pfeiffer Vacuum accessories program or by customized configuration on Pin 1 and Pin 15.

10 +24 VDC* Output / Pin 7 Inputs 2 - 6 are activated by connecting them with +24 VDC to Pin 7 (active high). They can also be activated via an external PLC. The functions are deactivated by "PLC high level" and by "PLC low level". PLC high level: +13 V to +33 V PLC low level: -33 V to +7 V Ri: 7 k NOTED anger of the Drive unit beeing destroyedCutting the plug connection "X3" can lead to the destruction of the Electronic Drive unit, when the power supply is still switched on. Before pulling the connector "X3" necessarily disconnect the power supply. Switch off the power supply factory settings1+24 VDC inputVoltage supply for the Electronic Drive unit2DI Remote priorityControl via interface "X3"; open: off; V+: set and priority over other digital inputs3DI1 Enable venting; open: off; V+: on4DI2 Heating; open: off; V+: on5DI Pumping stationopen: off; V+: on and error acknowledgement6DI StandbyDI Error acknowledgementStandby rotation speed; open: off; V+: onError acknowledgement: V+ pulse (500 - 2000 ms)7+24 VDC* output (V+)Reference voltage for all digital inputs8DO1 GND: no; V+: yes (Imax=50mA/24 V)9DO2 GND: no; V+: yes (Imax=50mA/24 V)10 Accessory output A1open: off; V+: on11 Accessory output B1open: off; V+: on12AO1 Actual rotation speed; 0-10 VDC is equivalent to 0-100%; RL > 10 k 13RS485D+14RS485D-15 Ground (GND)Ground connection for the elctronic Drive unit.