PHILLIPS PERMALOGIC SELECTOR - Maxon Lift

1 Owner s ManualP/N: 284582 500 PHILLIPS PERMALOGIC SELECTOR284582 01 Version 05/05/2011 Owners ManualOwners Manual Operation Installation Wiring Diagram Troubleshooting221 N. 14thStreet, Rogers, AR 72756 Troubleshooting Parts BreakdownTRAIL CHARGER WITH PERMALOGIC SELECTORVERSION INSTRUCTIONSStep 1: Mount the Trail Charger on the back of the battery box using the supplied self drilling sheet metal screws. Check the back side of the mounting location to ensure that nothing will be damaged during installation. (See Figure 1) The ilChhldbdb1 Trail Charger should be mounted about 1 down from the top and just to the right of the grommet.

2 The unit must also be mounted with the plug pointed down (6 o clock). (See Figure 1)Figure 1 Step 2:Route the main harness into the liftgate battery box through the hole in the side of the battery box. All wires routed through the battery box should be protected with a rubber grommet or dome nut.(See Figure 2)MAIN TC HARNESSR oute the following wires (the Deutsch pins go to the outside) out of the liftgate battery box through the hole in the back next to the Trail Charger . (The wire # s are in reference to the diagram on page 10.) Bllue wire #1, labeled Ignition Pin #4 Red wire #5, labeled 12V Input Pin #1 Redwire#6,labeled 12 VOutputPin#2 OUTPUT POSITIVE, OUTPUT NEGATIVE,, INPUT WIRE, IGNITION WIRERed wire #6, labeled 12V Output Pin #2 Black wire #7, labeled GRND Pin #3 Step 3: Locate the Deutsch connector from the bag kit and insert the wires into the correct positions.

3 Insert the input wire (12V Input Pin #1) into the #1 positionontheconnectorFigure 2position on the connector. Insert the output positive wire (12V Output Pin #2) into the #2 position on the connector. Insert the output ground wire (Ground Pin #3) into the #3 position on the connector. Insert the ignition wire (Ignition Pin #4) from the extender module into the #4 position on the 221 N. 14thStreet, Rogers, AR 72756 2connector. (See Figure 3)Figure 3 TRAIL CHARGER WITH PERMALOGIC SELECTORVERSION INSTRUCTIONSStep 4:Verify that the wires are inserted into the connector correctly, in the correct position, and locked into place.

4 (See Figure 4)1234 Step 5:Locate the orange lock from the bag kit and insert into the Deutsch connector. Make sure that the lock is pushed in flush with the end oftheconnectorandlockedintoplace.(SeeFig ure 4of the connector and locked into place. (See Figure 5)Step 6:Slide the included clear tubing over the tthTilChThiillhlFigure 5connector on the Trail Charger. This will help prevent water and contaminates from entering the electrical connection. (See Figure 6)221 N. 14thStreet, Rogers, AR 72756 3 Figure 6 TRAIL CHARGER WITH PERMALOGIC SELECTORVERSION INSTRUCTIONSStep 7:Connect the Deutsch connector to the Trail Charger.)

5 It may be necessary to use a screwdriver to make sure it is properly seated. (See Figure 7)Figure7 Step 8:Install the fuse cube assembly to the positive post of battery A. (See Figure 8)Figure 7 Step 9:Attach the output positive wire (Lift Gate Battery (+)) to the top of the fuse cube using the insulated fuse cube nut. Figure 8 Attach the output ground wire (Lift Gate Battery ( )) and the main harness ground wire (Lift Gate Battery ( )) to the negative post of battery B. Please note that the positive connection and the negative connection should be done on opposite batteries. (See Figure 9)221 N.

6 14thStreet, Rogers, AR 72756 4 Figure 9 TRAIL CHARGER WITH PERMALOGIC SELECTORVERSION INSTRUCTIONSStep 10:At the front of the trailer, locate and mark the location where the PHILLIPS PERMALOGIC SELECTOR box will be mounted. Consult the trailer manufacturer for proper location and mounting instructions . This step must be done to ensure that hiihihihNEED PICTURES FOR THIS STEPthe wiring harness is not cut too short in the following steps. (See Figure 10)Step 11:Route the main power harness from inside the battery box to the front of the trailer. Utilize the factory channels up to the fifth wheel plate and then throughtheelectrical/airlinetubestherest ofthewayFigure 10through the electrical/air line tubes the rest of the way to the front of the trailer to the dual pole receptacle.

7 Once the harness is routed, and it has been determined that there is enough cable, cut the harness to length. Be sure to leave enough to be able to strip the outer jacket off and have enough wire to make all the electrical connections. Make sure to secure the harness with wire ties. (See Figure 11)Step 12:Mount the PHILLIPS PERMALOGIC SELECTOR box on the front of the trailer where you had previouslymarkedinstep#10 RemovetheFigure 11previously marked in step #10. Remove the cover to access the connection points. (See Figure 12)NEED PICTURES FOR THIS STEP221 N. 14thStreet, Rogers, AR 72756 5 Figure 12 TRAIL CHARGER WITH PERMALOGIC SELECTORVERSION INSTRUCTIONSStep 13:Route the reefer harness (pink and white wires) to the reefer from the PHILLIPS PERMALOGIC SELECTOR box.

8 Step 14:Connect the pink wire with the 40 amp fuse assembly to the reefer starter B(+) 13 Step 15:Connect the white wire to the reefer s engine block 14221 N. 14thStreet, Rogers, AR 72756 6 Figure 15 TRAIL CHARGER WITH PERMALOGIC SELECTORVERSION INSTRUCTIONSStep 16:Route the pink and white wires from the reefer harness and the red, black, and blue wires from the Trail Charger harness into the PHILLIPS SELECTOR nose box. Cut them to length, leaving enough to connect to thePhillipsSelectorconnectionpointsNEED PICTURES FOR THIS STEPthe PHILLIPS SELECTOR connection 17:Complete the following steps to pink, white, red, black, and blue wires that were just routed into the PHILLIPS SELECTOR nose PICTURES FOR THIS STEPF igure 16A.

9 Strip of the insulation offB. Slide piece of heat shrink over the wireC. Crimp and solder a #10 eyelet on to the wireD. Cover the connection with the heat shrink and apply heatStep 18:Make the following connections in the PHILLIPS SELECTOR nose box. (See Figure 18)Figure 17A. Connect the pink wire to the terminal marked reefer B. Connect the white wire to the terminal marked GROUND (the one on the left)C. Connect the blue wire to the terminal marked TCE D. Connect the black wire to the terminal marked NEED PICTURES FOR THIS STEP221 N. 14thStreet, Rogers, AR 72756 7 GROUND (the one on the right)E.

10 Connect the red wire to the terminal marked TC Figure 18 TRAIL CHARGER WITH PERMALOGIC SELECTORVERSION INSTRUCTIONSStep 19:Reinstall the cover of the PHILLIPS PermalogicSelector. Installation is now complete, check each power source for correct operation of the PHILLIPS PERMALOGIC SELECTOR . BLUE LEDR eefer Power SourceWith the dual pole stinger cord removed and the reefer running (voltage must be at least volts or higher), the LED light on the SELECTOR should turn blue. (See Figure 19) This indicates that the reefer is being used for the power source. Check to see if the green LEDlightontheTrailChargerisilluminatedIf sotheLED light on the Trail Charger is illuminated.