Power Brushes.

1 TOP High PerformancePower Range for Demanding PerformanceTOP2 ContentTechnical informationRules to be 6-7 Adapters and drive arborsFor perfect 9 Our further product rangePage 40-41 Index, numericalPage 42-43 IntroOSBORN, Your competent 3-5 Product specificationPage 36-39 wheel brushes , knottedDISC CENTER Page 10-13 wheel brushes , crimpedRINGLOCK , MONITOR , MATIC , MASTER- wheel , UNI-MASTER Page 14-19 Cup brushes , knottedCUP Page 20-21 End brushesRUFTUF , FLEX , PILOT-BONDING ,DRILL Page 22-25 Korfil-E RINGLOCK , UNI-MASTER , KORFLEX Page 26-29 Internal brushesKorfil-E , SIBOT , SITUFT , HELITUF Honing toolsPage 30-35 Fill materialsThe right 83 Organisations throughout the world trust in the quality andefficiency of OSBORN products. In 12 locations worldwide weare manufacturing brushes and abrasives of high quality forprofessional use in the industrial, trade and private Germany OSBORN International GmbH is located inBurgwald. High-performance Power brushes made inBurgwald are sold all over the world.

2 Special attention is competent partner for surface finishing tools - paid to the supply of the number of distributors in theGerman-speaking operating industrial partners always meet theirrequirements with OSBORN products for surface treatmentand support of their plants in their International GmbHRingstra e 1035099 Burgwald - GermanyPhone:++49 (64 51) 5 88-0 Fax:++49 (64 51) 5 88-206eMail: International Church Street Chepstow, Monmouthshire NP16 5XT - UKPhone: ++44 (12 91) 63 40 00 Fax: ++44 (12 91) 63 40 98eMail: International d Activit s Les Doucettes23, Avenue des Morillons95140 Garges L s Gonesse - FrancePhone:++33 Fax: ++33 : International, Ciudad de Alcoy, 846988 Fuente del Jarro (Valencia) - SpainPhone: ++34 961 325 876 Fax: ++34 961 324 602eMail: International Lemos Torres, 150, Jardim Galiardi09890-070 Sao Bernado do Campo - BrazilPhone:++55 (11) 43 91 65 59 Fax: ++55 (11) 43 91 65 50eMail: International Lda.

3 ( brushes International Portugal Lda.)Beco das Lages Canelas Gaia - PortugalPhone: ++351 (2) 7 12 57 78 Fax: ++351 (2) 7 12 57 79eMail: International AB(Sinjet N ssjo Borst)Huskvarnav gen 105S-56123 Huskvarna - SwedenPhone: ++46 (36) 38 92 00 Fax:++46 (36) 14 43 International A/SNr. Bjertvej 103-1076000 Kolding - DenmarkPhone: ++45 (76) 32 76 32 Fax: ++45 (76) 32 76 00eMail: International Bucovina 725300 Gura Humorului - RomaniaPhone: ++40 (230) 234 212 Fax: ++40 (230) 531 International ChinaRm. 505, Tower H, Huiyuan Int. ApartmentNo. 8 Beichen East Road, Chaonyang DistrictBeijing 100101 - PR ChinaPhone: ++86 (10) 84 98 81 91 Fax: ++86 (10) 64 99 18 63eMail: International5401 Hamilton AvenueCleveland, OH 44114-3997 - USAP hone: ++1 (800) 720 33 58 Fax: ++1 (216) 361-1913eMail: International 225 N. Freeport DriveNogales AZ 85621 - MexicoPhone: ++1 216 361-1900 ext 300 Fax: ++1 011 52 63 135266eMail: you use OSBORN brushes or abrasives, you can be certainto use a product perfectly matched to your new product, which OSBORN introduces into the mar-ket, is tested in field trials for optimal functionality after theconstruction phase.

4 Only in this way we can guarantee a per-fect cooperation of machine and OSBORN brush. Customersand end users benefit from the large experience and exchan-ge of information of our technicians who develop solutionsDevelopment. Testing. products matching your the surface treatment all over the experience gained is immediately integrated into the pro-duction; thus the manufacturing procedures are continuouslymodified. By doing this we maintain the high quality standardand the permanent extension of our technological materials of high quality; experience of many years;highprecision manufacturing techniques; meticulous proces-sing and professional finish: These are the criteria providingthe constant high quality of OSBORN blank to finished brush, quality assurance and control isfirmly anchored in the OSBORN manufacturing and quality controlling measures are integrated inevery phase of production. The control of spot samples fromthe running production as well as the regular quality supervi-OSBORN for efficient by independent inspection institutes prove that OSBORN products sustain the essential quality criteria.

5 The certification of all operational procedures as well as theproduct quality DIN EN ISO 9001:2000 achieved by OSBORNis therefore self evident. Furthermore, all products corre-spond to the standards of the European Community (EN1083-1, EN 1083-2) and the production processes are in accor-dance with the regulations for prevention of particular strength our customers appreciate all over theworld: OSBORN offers products perfectly matched for eachtype of application meeting all requirements in regard offunctionality, safety and efficiency during operation. OSBORN offers a wide range of brushes and abrasives that are develo-ped and made for the specific needs of the user from workpiece cleaning to complex tasks of surface of OSBORN s core competences is the integration ofOSBORN products for every application of surface into plant engineering processes. Engineering anddevelopment, as well as the high product quality standard,guarantee optimal performance in production customers benefit from the advantages of a strong,international operating large product assortment is of course stocked appropria-tely rapid deliveries enable uninterrupted working proces-ses at the customer s ultra-modern, computer controlled transport andstoring systems OSBORN is in the position to deliver goodsordered within 24 hours.

6 Moreover, web-based purchasingplatforms and open EDP-systems facilitate the whole processOSBORN alone is not sufficient for providing quotations to invoicing. Availability, flexibilityand quick reaction to customer requirements are therefore areal advantage for users of OSBORN quality s sales engineers are at the customer s disposal toanswer technical questions and to assist in the specific pro-duct to be diameter and trimlength of fill materialThe brush diameter and length of fillmaterial are the determining factorsfor the surface working combination of smaller diameterbrush body and greater length of fillmaterial results in soft and flexiblebrushes which are ideally suitable forthe treatment of structured workpie-ces and for easy, gentle surface larger diameter of the brush bodyand smaller length of fill materialresult in more aggressive brusheswhich can be used for deburring andremoval oftougher most efficient surface working,please select the maximum brushdiameter, which can be mounted onthe respective driving device.

7 Theperipheral speed and consequentlythe performance of the brush can beinfluenced by the brush diameter. Important: Portable machines mustonly be used with brushes with maxi-mum 180 mm diameter!Work- and safety brushingTo entirely fulfil the requirements ofworkplace safety the maximum safe-ty indicated on the productsmust not be exceeded under any optimal work for the brus-hing of work pieces is defined byperipheral speed and brush optimal during operationis therefore often appreciably lessthan the safety defectsSuggested correctionsBrushing effect too littleIncrease surface speed by increasing a) brush diameter, b) RPMD ecrease trim lengthIncrease diameter of fill material ( use .35 wire instead of .30 wire , or use Korfil-E grit 120 instead of grit 180)Brushing effect too heavyReduce surface speed by reducing a) brush diameter, b) RPMI ncrease trim lengthDecrease diameter of fill material ( use .30 wire instead of .35 wire , or use Korfil-E grit 180 instead of grit 120)Action of brush peens burr to Decrease trim lengthadjacent surfacesCheck position of brush and work pieceFinish too coarse and unequalDecrease trim lengthDecrease diameter of fill material of Korfil-E grit sizeIncrease surface speed by increasing a) brush diameter, b) RPMF inish too smooth and brightIncrease trim lengthIncrease diameter of fill material of Korfil-E grit sizeReduce surface speed by reducing a) brush diameter, b) RPMC hart of brush and operating adjustments to obtain the desired resultsOperating Speed & MaximumSafe Free Speed (MSFS)To guarantee your safety, pleaseselect the largest possible brush dia-meter that can be used on your dri-ving device.

8 Standard values for safeperipheral speeds are approx. 30-35m/sec for brushes with crimpedwires, 18-22 m/sec for brushes withsynthetic filaments and plastic bon-ded fill further recommendations of opti-mal work speeds and driving Power ,please refer to the tables listed in thiscatalogue or contact our technicalservice for positioning of the brushtowards the work piece: The contactpressure of a brush is among otherthings defined by the depth of inser-tion in the work piece. Our recom-mendation is the 3-fold filament dia-meter, mm depth of insertionfor mm diameter of are pleased to answer your ques-tions regarding the optimal positio-ning of the work piece towards thebrush centre. 7 Fill material density of the brushThe fill material density depends on thenumber of wire tips per surface fill material densities are the basisfor optimal cutting performance andservice life of the brushes as well asperfect results, during fill material densities increase theflexibility of the brush and are the pre-requisite for the treatment of stronglyprofiled the brush diameter stays the same,the fill material density can be influen-ced by the measure of the and clampingwidth of the brushThe working width describes the con-tact surface of the brush on the rotational speed of the brushduring operation may influence theindicated maximum working measure the working width, pleasepress the fill material surface clamping width of the brush ismeasured between the clamping adap-tors and normally differs from the wor-king instructionsBefore mounting of the brush pleaseconsider the following.

9 ----The of your machine s drivingshaft must not exceed the maximumsafety of the brush!The length of the drive shaft shouldbe dimensioned in a way, that anabsolutely firm seat of the spindlenut is with clamping shank can bemounted easily in customary connecting threads of brushesare fitted with adapted key faces foreasy mounting and diameter in mm204050801001251501802002503003508003,3 54,195,236,287,538,3710,4712,5614,759002 ,353,774,715,887,068,489,4111,7714,1216, ,014,816,017,529,0210,8312,0315,0418,042 1, ,262,513,145,026,287,859,4111,3012,5515, 6918,8321, ,462,933,665,867,329,1510,9813,1814,6418 ,3121,9725, ,573,143,926,287,859,8111,7714,1315,6919 ,6123,5427, ,883,774,717,549,4111,7714,1216,9518,832 3,5428,2432, ,094,195,238,3710,2613,0815,6918,8410,92 26,1531,3836, ,625,236,5410,4713,0816,3519,6123,5526,1 532,6739,2345, ,935,867,3211,7214,6418,3121,9726,3729,2 936,6143,9351, ,146,287,8512,5615,6919,6223,5428,2631,3 839,2347,0754, ,356,708,3713,4016,7420,9225,1030,1433,4 741,8450,2158, ,667,339,1514,6518,3122,8927,4632,9736,6 145,7654.

10 9264, ,198,3710,4616,7520,9226,1631,3837,6841, 8452,3362,7673, ,709,4211,7718,8423,5429,4335,3042,4047, 0758,8470,6182, ,2310,4713,0820,9326,1532,7039,2347,1052 ,3365,3878, ,6511,3014,1222,9428,2435,3142,3650,6756 ,4870,6184, ,2812,5615,6925,1231,3839,2447,0756,5282 ,7678, ,3314,6618,3129,3136,6145,7854,9265,9473 ,2291, ,3716,7520,9233,9441,4852,3262,7675,3683 , ,4218,8423,5437,6847,0758,8670,6184,7894 , ,4720,9326,1741,8652,3365,4078,5094, ,0826,1732,7152,3365,4281,7598, ,7031,4039,2562, ,3236,6345,7973, ,93 41,8752,3383, ,5547,1058,8894, ,1752,3365,42104,66 Table of surface speeds in metres per speed for which brush? Our technical sales department will advise youSurface speed (v) =Brush diameter (d) x x speed (n)1000 x 60 General safety instructionsWe strongly recommend the wea-ring of safety clothing and protecti-ve goggles during brushing inorder to exclude possible injuriesthrough extraneous elements, dirt,rust, and burr residuals. No per-sons without protective clothingshould stand in the direct vicinity ofthe work area of the the interest of your own safetyand that of your co-workers, pleaseobserve all instructions regardingwork safety, the recommendedwork- and safety ofOSBORN products as well as therecommendations and operatinginstructions of the manufacturersof the driving device you of surface speeds in metres per sec.