POWER PLOW™ Snowplows - Blizzard Plows

1 POWER PLOW SnowplowsModel 8100PP & 86110LP blade Crate Assembly 57530 & 57540 Big Box Assembly 57535 Parts List A DIVISION OF DOUGLAS DYNAMICS, LLCO ctober 1, 2014 Lit. No. 40689, Rev. 12 Lit. No. 40689, Rev. 12 3 October 1, 20148100PP, 86110 LPBLADE COMPONENTS ..4 OFF-TRUCK COMPONENTS ..8 Pivot Beam, Light Tower and A Frame ..8 Hydraulic Unit ..12 Hoses and Fittings ..14 Lift and Angle Rams ..15 Electrical Components ..16 Vehicle Side Wiring Diagram 3 Port, 2 Plug Systems ..17 Headlamp Kit ..18 Lit. No. 40689, Rev. 12 4 October 1, 201486110 LPBlade Components232425263031343621835333238229 4365211615141363101211392017181937*40414 27272829* Current ram has a groove around the base near the pin hole.

2 Early ram does not have a No. 40689, Rev. 12 5 October 1, 201486110 LPBlade ComponentsItemPartQtyDescription1411741 Moldboard2599001 Label Warning/Caution, Snowplows3B631601 Label POWER PLOW Center4494431 Label POWER HITCH 2 Attach/Detach5B119 6 211/2" Moldboard Cutting Edge (1080)69023871/2 13 x 1 3/4 Carriage Bolt G87B6136561/2 13 Flanged Locknut8B6161823/4 10 x 1 1/2 Screw9B6159323/4 10 Hex Locknut G810B119 8 92 Slide Box Extend/Retract Pin11B6103021/8 x 2 5/8 Hair Cotter Pin12B 6119 825/8 ID, 3/4 OD x 1 Black Vinyl Cap13B550661 Slide Box PS14B550071 Wing Cutting Edge PS (T1)

3 15963321 Wing Label PS16B550681 Wing PS17490712HD Disc Shoe Assembly186004521 1/8 ID, 1 5/8 OD x 1 1/2 Spacer199119 252 Flat Washer, Special209301027/16 x 1 3/4 Linchpin21295934 Label Multiple Pinch Points22B6120125/8 11 x 4 3/8 Spade Bolt23B6141821/2 13 x 3 1/2 Carriage Bolt G824B6141921/2 13 x 4 1/2 Carriage Bolt G825B6162221/2 13 x 5 3/4 Carriage Bolt G826B550061 Wing Cutting Edge DS (T1)27B610491 Plow Guide Assembly (set of 2)286849445/16 18 x 1 Hex Cap Screw G5299133245/16 18 Hex Locknut GB30B550671 Wing DS31963311 Wing Label DS32B6138525/8 x 3 Clevis Pin339060121/4 x 1 1/2 Cotter Pin34B550422 Wing Pivot Pin35B550651 Slide Box DS369133745/8 11 Hex Locknut GB 37*B602072 Slide Box Extend/Retract Hydraulic Cylinder (Early ram see callout on diagram.)

4 438022 Ram Assembly 1 3/4 x 18 7/16 DA (Current ram see callout on diagram.)nsB603652 Combo Seal Kit, Cylinder B60207ns437932 Seal Kit, Ram Assembly 4380238B 6116723/8 x 2 5/8 x 12 1/2 Extension Spring39292561 Label Foot Crush Hazard40506392 Wear Strip Wing Top419133571/2 13 Hex Locknut Topring GB429057271/2 Hardened Flat Washerns B520921 Snowplow Airfoilns B520871 Rubber Snow Deflector w/Hardware ns = not shown G = Grade = Accessory OnlyLit. No. 40689, Rev. 12 6 October 1, 20148100 PPBlade Components322324252630313421382236511615 1413631012113340272829742393941422017181 936835937** Current ram has a groove around the base near the pin hole.

5 Early ram does not have a No. 40689, Rev. 12 7 October 1, 20148100 PPBlade ComponentsItemPartQtyDescription1411731 Moldboardns411711 Service Moldboard Assembly (incl. items 1 39)2599001 Label Warning/Caution, Snowplows3B631601 Label POWER PLOW Center4494431 Label POWER HITCH 2 Attach/Detach5B6129211/2" Moldboard Cutting Edge69023871/2 13 x 1 3/4 Carriage Bolt G87B6136561/2 13 Flanged Locknut8B6161823/4 10 x 1 1/2 Screw9B6159323/4 10 Hex Locknut G810B119 8 92 Slide Box Extend/Retract Pin11B6103021/8 x 2 5/8 Hair Cotter Pin12B 6119 825/8 ID x 3/4 OD x 1 Black Vinyl Cap13B550661 Slide Box PS14B510471 Wing Cutting Edge PS15963261 Wing Label PS16407401 Wing PS17490712HD Disc Shoe Assembly186004521 1/8 ID.

6 1 5/8 OD x 1 1/2 Spacer199119 244 Flat Washer Special209301027/16 x 1 3/4 Linchpin21295934 Label Multiple Pinch Points22B6120125/8 11 x 4 3/8 Spade Bolt23B6141821/2 13 x 3 1/2 Carriage Bolt G824B6141921/2 13 x 4 1/2 Carriage Bolt G825B6162221/2 13 x 5 3/4 Carriage Bolt G826B510481 Wing Cutting Edge DS27B610491 Plow Guide Assembly (set of 2)286849445/16 18 x 1 Hex Cap Screw G5299133245/16 18 Hex Locknut GB30407391 Wing DS31963251 Wing Label DS32B6138525/8 x 3 Clevis Pin339060121/4 x 1 1/2 Cotter Pin34B550422 Wing Pivot Pin35B550651 Slide Box DS369133765/8 11 Hex Locknut GB37B603472 Slide Box Extend/Retract Hydraulic Cylinder (early ram see callout on diagram)438032 Ram Assembly 1 1/2 x 13 15/16 DA (current ram see callout on diagram)

7 NsB603732 Combo Seal Kit, Cylinder B60347ns437942 Seal Kit, Ram Assembly 4380338B 6116723/8 x 2 5/8 x 12 1/2 Extension Spring39292562 Label Foot Crush Hazard40506392 Wear Strip Wing Top419133571/2 13 Hex Locknut Topring GB429057271/2 Hardened Flat Washerns B520931 Snowplow Airfoilns B612411 Rubber Snow Deflector w/Hardware ns = not shown G = Grade = Accessory OnlyLit. No. 40689, Rev. 12 8 October 1, 20148100PP, 86110 LPPivot Beam, Light Tower and A-Frame Components383946513348564440422826451116 4251374141318374751210258591541171516309 7023312432272914171760666564686771727320 3764284262636154*53*52*57 CurrentEarlierHoleNoHoleCurrentEarlier** 55 * Included in Undercarriage Kit only when necessary (determined by vehicle type and model).

8 ** For mounting plate with holes. For mounting plate with keyhole slots. No No. 40689, Rev. 12 9 October 1, 20148100PP, 86110 LPPivot Beam, Light Tower and A-Frame ComponentsItemPartQtyDescriptionItemPart QtyDescription8100PP86110LP8100PP86110LP 191337465/8 11 Hex Locknut GB3741124 111 Light Tower, Upper2411181 Pivot Beam3841125 111 Light Tower, Lower41127 1 Pivot Beam3991338443/4 10 Hex Locknut GB32303946 Trip Spring404112 9 122 Hitch Pin Kit44113246 Eyebolt Kit4290201883/8 16 x 1 Carriage Bolt G554112 322 Pivot Pin w/Cotter4441237 111 Mount Adapter Assembly6B61416465/8 11 x 7 3/8 Eyebolt G252*6321222 Spacer7B50069223/4 x 3 Clevis Pin53*4051422 Height Adjustment Plate Tall9 4123511A Frame54*4051522 Height Adjustment Plate Short104111911 Pivot Bolt Kit5548659445/16 24 x 3/4 Hex Flange Bolt G51150605111 8 x 9 1/2 Hex Cap Screw G5 SPL5640517 122 Receiver Hardware

9 Kit1291340111 8 Hex Locknut GB574112 811 Cover Assembly134112 244 Pin Kit604820711 Label, POWER HITCH Switch ID146816441 x 4 Clevis Pin G56166437445/16 24 x 1 Hex Cap Screw G51591911445/32 x 1 1/2 Cotter Pin6290313445/16 Flat Washer164054733 Ram Pin Kit6391202445/16 Lock Washer1740458331 x 6 1/2 Clevis Pin7490601661/4 x 1 1/2 Cotter Pin18410 9 6221 3/4 x 11 3/8 Ram Assembly756968911 Label, SECURITY GUARD 2891333883/8 16 Hex Locknut GB774855611 Transport Pin Kit294111711 Draw Latch AssemblyItem 29 41117 Draw Latch Assembly1591911445/32 x 1 1/2 Cotter Pin344110 411 Draw Latch Hook1740458331 x 6 1/2 Clevis Pin354110 511 Draw Latch204066022 Spring3648986113/4 x 5 3/8 Clevis Pin HT30410 95113 1/2 x 5 1/2 Ram Assembly419119 233 Flat Washer Special3391147113/4 Flat Washer NarrowItem 44 41237-1 Mount Adapter Assembly3391147223/4 Flat Washer Narrow4866449443/4 10 x 2 3/4 Hex Cap Screw G53991338443/4 10 Hex Locknut

10 GB5142142221/8 x 1 9/16 R Pin Cotter4511 Mount Adapter7643133223/4 Washer Narrow4640496223/4 x 4 3/8 Clevis PinItem 57 41128 Cover Assembly11 Cover594842011 Label Information, Electric58B61628223/8 16 Clamping Knob644847011 Label Information, HydraulicItem 72 48731 Stand Assembly DS232746111 Compression Spring656763611 Stand Lock Spring244873311 Handle DS664871511 Stand Return Spring254873011 Stand DS6767700113/16 x 1 1/4 Roll Pin274872811 Stand Shoe6890461111/4 20 x 3/4 Hex Cap Screw G5314066211 Stand Pin7041101111/4 20 x 2 1/4 Hex Cap Screw G8646968511 Stand Plunger Cap7191331221/4 20 Hex Locknut GB G = Grade HT = Heat Treated* The height adjustment plates are not included in the Crate Assembly Box, and are not required for all applications.