Procision Dual-Clutch - Road Ranger

1 Installation GuideProcision Dual-Clutch Automatic TransmissionTRIG0990 EN-USApril 2018iWarnings and CautionsWarnings and CautionsIntroduction and General InformationWarnings and CautionsThis symbol i s used throughout this manual to call attention to procedures where carelessness or failure to follow s pec ific instruc tions may re sult in personal injury and/or component damage. Departure from the instructions, choice of tools, material s and recommended parts mentioned in this publication may jeopardize the personal safety of the servi ce technici an or vehicle : Fail ure to follow i ndicated procedures creates a high risk of personal inj ury to the servici ng technici : Fai lure to foll ow indicated procedures may cause component damage or : Hi ghly recommended procedures for proper service of this : Additional service information not covered in the service.

2 Hel pful removal and install ation procedures to aid i n the service of this uni t.!Important NoticeAny reference to brand names in this publication is made as an example of the types of tools and materials recommended for useand should not be considered an endorsement. Equivalents may be description and specifications contained in this service publication are current at the time of reserves the right to discontinue or modify its models and/or procedures and to change specifications at any time of ContentsSection 1: Introduction / General InformationIntroduction and General Information.

3 IWarnings and Cautions ..iImportant Notice ..iAbout this Manual .. 1 OEM Design Responsibility ..1 Application Approval ..1 Transmission Identification Tag ..2 Product Identification ..2 Product 3 Features of Eaton Procision Transmissions ..3 Suggested Tools/Publications .. 4 Vendor 5 Section 2: Vehicle Space ClaimShift Label Requirements .. 6 Eaton Shift Console Space Requirements .. 7 Vehicle Space Claim .. 8 Eaton Procision Transmission ..8 Section 3: Clutch InterfaceEaton Procision Damper Installation .. 10 Section 4: Transmission InterfaceTransmission 11 Mounting Transmission to Engine.

4 15 Lubrication Requirements and Specifications .. 13 Eaton Procision Transmission Lubrication Requirements ..16 Warnings and Cautions ..16 Transmission Oil Level ..17 Cooler Requirements .. 20 Transmission Component Temperature Requirements ..21 Section 5: Electrical System InterfaceElectrical Wiring Requirements .. 22 Power Requirements ..22 Mating Connector and Terminal Requirements ..22 Electrical Sealing Requirements ..23 Network Communications Requirements ..23 Vehicle Service Requirements for Electronics ..23 Harness Routing Requirements.

5 24 OEM System Integration Requirements ..25 Electrical Wiring 27 Contact Lubrication Recommendations ..27 Harness Design Recommendations ..27 Electrical Juncture Recommendations ..27 Vehicle Harness Troubleshooting and Test Equipment Recommendations ..27iiiTable of ContentsTable of ContentsSection 5: Electrical System Interface (Continued)Electrical Circuits and 28 Transmission Control Module (TCM) (P/N 4307616) ..28 OEM Interface Connections ..2820-Way Vehicle Connector ..2920-Way Body Connector ..30 Typical Start Enable Relay Circuit.

6 31 Control Area Network (CAN) Communications ..31 Transmission Range Sensor (TRS) ..33 Lever Specifications ..34 EPS Shift Selector Cable Linkage Installation Instructions ..35 Procision Push Button Shift Console ..39 Power Take-Off (PTO) ..40 Reverse Output Signal ..44 Neutral (Range) Output Signal ..45 Synchronized Wake Up (Optional) ..46 Force/Hold/Momentary Neutral ..47 Alternate Shift Strategy Switch (Optional) ..49 Service Ports ..50 Wiring Diagrams OEM Responsibility .. 51 Procision 7-Speed Dual Clutch Transmission 12 Volt with Pushbutton Shift Controller.

7 51 Procision 7-Speed Dual Clutch Transmission 12 Volt with Transmission Range Sensor ..52 Procision 7-Speed Dual Clutch Transmission Body Connector Wiring Diagram ..53 SAE J1939 Data Link Broadcast Messages .. 54 SAE J1939 Data Link Received 59 Gear Display .. 64 Alert Tone ..66 End of Line ..671 General InformationAbout this ManualThis Eaton publication is intended to be a reference guide for the installation of the Eaton Procision 7-Speed Dual Clutch Trans-mission. General vehicle and transmission information is provided to cover the wide range of applications.

8 This information ben-efits the OEM installer by providing the correct installation procedures to ensure the utmost in satisfactory operation and longservicelife. For additional transmission information, see the Suggested Tools section in this manual. For specific engine informa-tion, contact the engine to adhere to Eaton Installation Requirements will affect transmission performance and/or warranty Procision Transmissions are compatible with electronically governed engines equipped with a J1939 data link and certifiedbyEaton Corporation. Transmissions installed at OEM facilities shall meet and be approved by Eaton Application Eaton Application Engineering or your OEM Application Engineering department for the proper Application form.

9 Allapplications shall be submitted for the document, the use of the words shall and will represent two diverse and specific meanings. The use of theword shall corresponds to a requirement to which the OEM must adhere. When the word will is used, it shows information tolet the OEM know what Eaton will be Design Responsibility!Important:The vehicle Original Equipment Manufacturer (OEM) shall be responsible for producing parts that meet the require-ments of this document. Refer to the OEM System Integration section for facilities shall submit a design package to Eaton Corporation OEM Engineering Support Group for approval prior to anyOEMbuild.

10 A design package consists of the following cooling system: Cooler type and capacity, cooler hose(s) routing and power and ground: Detailed drawing of battery power and ground harness drawings: Construction detail of individual wiring harnesses including harness routing location and schematic: High-level schematic of how this transmission interfaces with the ApprovalEaton Procision Transmission Systems installed at OEM facilities must meet the requirements and be approved using the EatonTransmission Application Approval Form. Please contact Eaton Application Engineering or your OEM's Application departmentfor the latest Application form.