Products & Services - Plarad

1 | DE || EN | Products & Services | |2 The Company Bolting Technology Nutrunners DE1/DE DA2 DP1/DPElectric Hydraulic Power Packs IQ XB TAX Dual PowerPneumatic Hydraulic Power Packs X IQManual Hydraulic Pumps Hydraulic Torque Wrenches MSX/MX-EC FSX K HPRATEX Products Hydraulic Tensioners PSE PSDM anual Torque MultipliersXVR XVKA ccessoriesMeasurement InstrumentationGMV 2 TC1 Services4 6 81834 38 4056586264 6668 Subject to amendment. We take no responsibility for printing errors or inaccurate information. Pictures similar to Company4made in GermanyQuality5 The CompanyProfessional bolting technology Since 1962 Maschinenfabrik Wagner and its brand Plarad has been the benchmark for quality, innovation and reliability in the field of bolting s and large, globally engaged companies in various industries rely on our com-petence where tailor-made bolting solutions are concerned.

2 Our customers benefit from our flexibility and our know-how, acquired continuously since the early new generation of Plarad bolting systems are thinner, more powerful and lighter than the preceding models. Due to continuous development of our Products , Plarad is always a step ahead. We are driven by customer s requirements as well as market developing new designs, we do not only focus on achieving a high level of quality, but at the same time we test extensively the function and handling features using our own testing devices. The result is a new generation of Products for bolting technology which do not only technically fulfil the highest eight product lines, from manual torque multipliers through to completely automatic bolting systems, we can offer you the broadest product range in the market.

3 You benefit from perfectly optimised tooling while all the Products for your bolted joints come from a single joint Head frictionSettingPitch of threadLubrication appliedCoatingClamping lengthScrew tensionFriction in threadDistribution of load123 Torque/Torque AngleHydraulic pre-tensioningTorque-controlled tighteningInitial tension (Fv)DepthElastic rangeSuperelasticrangePlasticrangeMany physical characteristics affect and influence the final bolted Technology6 Via the hydraulic cylinder tensioning force is exerted on the bolt causing it to solutionsTorque-controlled tighteningl In the majority of cases where bolts are used, torque-controlled tightening is the method used to tighten. l With this method the friction on the thread and head of the bolt act as a precise pre-tensioning force, therefore the use of accurate tools is Effectively the bolt can be tightened quicker.

4 L This method is more practical and easy. l Light, compact tools can be used where space is Tensioningl As the nut is not rotated under load, there is no torsional load on the After achieving the desired applied load, the nut can be tightened without causing stresses on it. The correct applied bolt load is therefore Even different co-efficients (levels) of friction have no effect on the tensioning tighteningl Torque/torque-angle-controlled tightening is more precise than purely torque-controlled tightening. l The defined amount of rotation of the bolt (torque angle) provides automatically and accurately the required Control is achieved directly from the power pack, by means of microprocessor technology within the pump. l Higher quality bolting joints are achieved.

5 L Results can be stored and used at a later date for documentation required in quality assurance processes. l The whole control process is achieved without the need of external sensors, hence no need for extra cables from the tool. 37 Bolting TechnologyNutrunnersDE1 & DE1plus the new generationsThe basic features of the DE1 and the DE1plus:l New gearbox slimmer, shorter, lighterl New control system for even more precise bolting resultsl New display with added features: comfortable operation and comprehensive information l PreSet function, 50 storage spacesThe newly developed DE1plus expands the range of functions offered on the standard version DE1. The innovative software adds additional features:l Torque model Angle model Torque/angle model Angle counting model Test modeThe multi function display of the DE1plusThe motor drive can rotate 360 Vibration free quiet driveRedesigned gearboxType Performance range (Nm)DE1-10 / DE1plus-10 up to 1 000 DE1-20 / DE1plus-20 up to 2 000 DE1-30 / DE1plus-30 up to 3 000 DE1-36 / DE1plus-36 up to 3 600 DE1-48 / DE1plus-48 up to 4 8009 Electric NutrunnersNEW!

6 Torque limitSnug torqueAngleCounted angleThe motor drive can rotate 360 Electronic torque preselection in 99 fine gradations/digital display Electrical motor (handle) freely rotates on the gearbox aiding easy operationTwo-speed gearbox Quiet operation, impact and vibration free, compliant with HAVS legislationErgonomically designed for ease of handlingDEA/DEMautomatic/manually operatedTorque range up to 12 000 Nm l For continuous use in assembly, repair and production l Plarad DEM with manual and Plarad DEA with automatic 2-speed gearbox l The low-vibration technology protects the user s muscles and joints, effectively preventing the onset of HAVS (hand-arm-vibration syndrome)l The light weight and sophisticated ergonomic profile enable optimal handling Type Performance range (Nm)DEA/DEM 65 up to 6 500 DEA/DEM 80 up to 8 000 DEA/DEM 120 up to 12 000 Electric Nutrunners10DE accessoriesDE1-W with angle drive: easy to use even in otherwise inaccessible places thanks to its low height.

7 The electric motor and handle freely rotate on the extensions are available for deep fastenings and tight motor drive can rotate 360 The offset gear makes it possible tomove the wrench down long threads fornut sizes up to AF 150 NutrunnersDA2 Battery NutrunnerPower SettingsOptimised gearErgonomically designed for ease of handlingBrushless motorContinuously active battery charge indicatorBattery safety cell technologyAutomatic locking and releaseRedefined mobile boltingAs soon as the desired set torque value is acquired the unit automatically stops, it is also immediately ready for the next bolt tightening etc. The continually active 2 step LED display of the battery charge prevents inaccurate torque tightenings when the capacity of the battery is too operation trigger is not variable but binary thus preventing an in-accurate torque being applied, especially useful during extended operation or when wearing gloves.

8 Battery Nutrunners12 Type Performance range (Nm) DA2-05 130 - 550DA2-10 180 - 1 000DA2-20 220 - 2 000DA2-30 330 - 3 000DA2-36 380 - 3 600DA2-48 500 - 4 800 Reliable Plarad quality up to 4 800 Nml Ergonomically optimised handlingl Even slimmer and lighter than its predecessorl Automatic lockingl Integrated feature that allows free rotation of the motor and handlel Active battery charge indicatorl Available in 6 sizes up to 4800 Nml Optional: Diagnostic Setting Software (DSS) to lock the power settings and provide tool diagnosisIncludes two 5 Ah lithium ion battery packsIncludes a battery powered LED torch13 Battery NutrunnersTrack construction battery nutrunner DA1 Track construction - easier than everl Mobile and suited for universal usel Low weightl Easy handlingl Powerful and precisel Active battery charge indicator prevents inaccurate torque tightening due to low battery capacity l Working lamps can be placed in any positionl Including two Ah Li-Ion batteriesl Including quick charger (230 V, 50/60 Hz or US version 110 V, 50/60 Hz)

9 DP1 the new generationl Shorter and slimmer than the previous modell 5 models covering a torque range from 125 3 600 Nml Vibration reducing technology protects the users muscles and joints during continuous operation in assembly/maintanence and production environmentsl Lightweight and ergonomic making the tool easy to usel Pneumatic drive rotates 360 on the gearboxType Performance range (Nm)DP1-05 up to 500 DP1-10 up to 1 000 DP1-20 up to 2 000 DP1-30 up to 3 000 DP1-36 up to 3 60015 Pneumatic NutrunnersNEW!Fine adjustment is achieved via a pressure regulation unitUp to 12,000 Nm available on Performance range (Nm) DPA/DPM 47 up to 4 700 DPA/DPM 65 up to 6 500 DPA/DPM 80 up to 8 000 Two-speed gearboxPneumatic motor (handle)

10 Freely rotates on the gearbox aiding easy operationQuiet operation, impact and vibration free, compliant with HAVS designed for ease of handlingTorques of up to 12 000 Nml For continuous use in assembly, maintenance and production l Plarad pneumatic nutrunners are specifically designed for a variety of tasks, including Ex environments prevalent in the oil, gas, and mining industry l Plarad DPM with manual 2-speed gearbox and Plarad DPA with automatic two-speed gearbox l The low-vibration technology protects the user s muscles and joints, effectively preventing the development of HAVS (hand-arm-vibration syndrome) l Their extremely light weight and sophisticated ergonomic profile enables ease of useDPA/DPMautomatic/manually operatedAvailable also as ATEX compliant version for the oil- and gas industry (II 2GD c IIB T5) as well as mining industry (I M2 c)Pneumatic Nutrunners16DP accessoriesThe offset gear makes it possible to move the wrench down long threads for nut sizes of up to AF 150 extensions are available for deep fastenings and tight with angle drive: easy to use even in otherwise inaccessible places thanks to its low height.