Qualification of temperature-controlled storage …

1 ` Supplement 7 WHO Vaccine Qualification of temperature- controlled storage areas Technical supplement to WHO Technical Report Series, No. 961, 2011 Annex 9: Model guidance for the storage and transport of time and temperature sensitive pharmaceutical products August 2014 World Health Organization 2014 WHO Press, World Health Organization, 20 Avenue Appia, 1211 Geneva 27, Switzerland (tel.: +41 22 791 3264; fax: +41 22 791 4857; e-mail: Requests for permission to reproduce or translate WHO publications whether for sale or for noncommercial distribution should be addressed to WHO Press, at the above address (fax: +41 22 791 4806; e-mail: The designations employed and the presentation of the material in this publication do not imply the expression of any opinion whatsoever on the part of the World Health Organization concerning the legal status of any country, territory, city or area or of its authorities, or concerning the delimitation of its frontiers or boundaries.))

2 Dotted lines on maps represent approximate border lines for which there may not yet be full agreement. The mention of specific companies or of certain manufacturers products does not imply that they are endorsed or recommended by the World Health Organization in preference to others of a similar nature that are not mentioned. Errors and omissions excepted, the names of proprietary products are distinguished by initial capital letters. All reasonable precautions have been taken by the World Health Organization to verify the information contained in this publication. However, the published material is being distributed without warranty of any kind, either expressed or implied.

3 The responsibility for the interpretation and use of the material lies with the reader. In no event shall the World ` Health Organization be liable for damages arising from its use. The named authors alone are responsible for the views expressed in this publication. Technical Supplement: Qualification of temperature- controlled storage areas 1 Acknowledgments The author of this document is Jean Bedard MBA , Infitrak Inc. Technical Supplement: Qualification of temperature- controlled storage areas 2 Contents Acknowledgments .. 1 Contents .. 2 Abbreviations .. 4 Glossary .. 5 1. Introduction .. 7 Requirements.

4 7 8 Target readership .. 8 2. Guidance .. 9 Associated materials and equipment .. 9 Introduction to Qualification .. 9 Qualification applied to temperature- controlled 10 Installation Qualification .. 10 Operational and performance Qualification .. 11 Qualification protocols .. 11 Approval page and change control history .. 12 Acronyms and glossary .. 12 Description and rationale .. 12 Scope and objectives .. 12 Key parameters .. 12 Procedures .. 12 Qualification report template .. 13 Approval process .. 13 Installation Qualification .. 14 Identifying critical components.

5 14 Checking installed systems, sub-systems and components .. 15 Checking electrical systems and requirements .. 16 Checking environmental conditions .. 17 Checking spare parts .. 18 Checking auxiliary equipment .. 18 Checking information needed for the preventive maintenance programme .. 19 Writing the IQ report .. 19 Operational Qualification .. 19 Checking installed systems, sub-systems and components .. 20 Technical Supplement: Qualification of temperature- controlled storage areas 3 Calibration of controllers and 20 Standard operating procedures .. 21 Control panel .. 21 Alarm tests.

6 21 Temperature mapping - empty .. 22 Power failure test .. 23 Writing the OQ report .. 24 Performance Qualification .. 24 Checking installed systems, sub-systems and components .. 25 Temperature mapping full .. 25 Temperature recovery after door opening .. 25 Writing the PQ 26 Specific requirements for small-scale equipment .. 26 References .. 28 Revision history .. 29 Annex 1 Deviation and corrective action report form .. 30 Technical Supplement: Qualification of temperature- controlled storage areas 4 Abbreviations CAPA Corrective and Preventive Action (procedures) EDLM Electronic Data Logging Monitor IATA International Air Transport Authority IQ Installation Qualification OQ Operational Qualification PDA Parenteral Drug Association PQ Performance Qualification SMS Short Message Service SOP Standard Operating Procedure TTSPP Time and Temperature-Sensitive Pharmaceutical Product UPS Uninterrupted Power Supply Technical Supplement.

7 Qualification of temperature- controlled storage areas 5 Glossary Auxiliary equipment: Equipment mostly used in conjunction with the equipment to be qualified but not included in the Qualification package. Component: Any major piece, part or assembly of the main equipment or sub-equipment that does not have its own power supply and could not operate as a standalone unit (valves, switches, etc.). Controller, critical: A controller for which control have a direct impact on the quality of the product or proper operation of the equipment. Controller, non-critical: A controller for which control have no direct impact on the quality of the product or proper operation of the equipment.

8 Controller: A device that interprets a mechanical, digital or analogue signal, generated by a sensor, to control an equipment or component. Design Qualification : The process of obtaining and documenting evidence that the premises, equipment and supporting systems and processes have been designed in accordance with the requirements for Good Manufacturing Practices (GMP)1. Deviation: For IQ: Any discrepancy between the installation specifications and the actual (as found) installation. For OQ: Any discrepancy between the protocol and the actual performed test, test function methodology, testing equipment, testing material etc.

9 Electronic Data Logging Monitor (EDLM): A small portable device that measures and stores temperature at pre-determined time intervals by means of an electronic sensor. They have programmable alarm capabilities, integrated displays, and can create reports and graphs which may be permanently stored, shared and analysed via proprietary hardware, software, desktop application or through hosted databases. Installation Qualification (IQ): The process of obtaining and documenting evidence that the premises, equipment and supporting systems have been provided and installed in compliance with their design specifications.

10 Main equipment: Major equipment to be qualified. Operational Qualification (OQ): The process of obtaining and documenting evidence, under controlled conditions, that the premises, equipment and supporting systems operate in accordance with their design specifications. Passive systems: Systems which maintain a temperature- controlled environment inside an insulated enclosure, with or without thermostatic regulation, using a finite amount of pre-conditioned coolant in the form of chilled or frozen gel packs, phase change materials, dry ice or others. Performance Qualification (PQ): The process of obtaining and documenting evidence that the premises, equipment and supporting systems, as connected together, will consistently perform in accordance with the approved process method and specifications.