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Reference Guide - Trane

Reference Guide Semi-Hermetic Cast Iron Compressors Trane Respect Trane Series 6000. Copeland Carrier Carlyle Totaline York SAFETY WARNING. Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment. October 2014 RSP-PRC062A-EN. Introduction Read this manual thoroughly before operating or servicing this unit. WARNING. Warnings, Cautions, and Notices Proper Field Wiring and Grounding Required! Safety advisories appear throughout this manual as Failure to follow code could result in death or serious required. Your personal safety and the proper operation of injury.

SAFETY WARNING Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment can …

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1 Reference Guide Semi-Hermetic Cast Iron Compressors Trane Respect Trane Series 6000. Copeland Carrier Carlyle Totaline York SAFETY WARNING. Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment. October 2014 RSP-PRC062A-EN. Introduction Read this manual thoroughly before operating or servicing this unit. WARNING. Warnings, Cautions, and Notices Proper Field Wiring and Grounding Required! Safety advisories appear throughout this manual as Failure to follow code could result in death or serious required. Your personal safety and the proper operation of injury.

2 All field wiring MUST be performed by qualified this machine depend upon the strict observance of these personnel. Improperly installed and grounded field precautions. wiring poses FIRE and ELECTROCUTION hazards. To avoid these hazards, you MUST follow requirements for field wiring installation and grounding as described The three types of advisories are defined as follows: in NEC and your local/state electrical codes. Indicates a potentially hazardous WARNING situation which, if not avoided, could WARNING. result in death or serious injury. Personal Protective Equipment (PPE). Indicates a potentially hazardous Required! CAUTIONs situation which, if not avoided, could result in minor or moderate injury. It Installing/servicing this unit could result in exposure to could also be used to alert against electrical, mechanical and chemical hazards. unsafe practices. Before installing/servicing this unit, technicians NOTICE: Indicates a situation that could result in MUST put on all PPE required for the work being equipment or property-damage only undertaken (Examples; cut resistant gloves/sleeves, accidents.)

3 Butyl gloves, safety glasses, hard hat/bump cap, fall protection, electrical PPE and arc flash clothing). Important Environmental Concerns ALWAYS refer to appropriate Material Safety Data Sheets (MSDS)/Safety Data Sheets (SDS) and OSHA. Scientific research has shown that certain man-made guidelines for proper PPE. chemicals can affect the earth's naturally occurring stratospheric ozone layer when released to the When working with or around hazardous chemicals, atmosphere. In particular, several of the identified ALWAYS refer to the appropriate MSDS/SDS and chemicals that may affect the ozone layer are refrigerants OSHA/GHS (Global Harmonized System of that contain Chlorine, Fluorine and Carbon (CFCs) and Classification and Labelling of Chemicals) guidelines those containing Hydrogen, Chlorine, Fluorine and for information on allowable personal exposure Carbon (HCFCs). Not all refrigerants containing these levels, proper respiratory protection and handling compounds have the same potential impact to the instructions.

4 Environment. Trane advocates the responsible handling of If there is a risk of energized electrical contact, arc, or all refrigerants-including industry replacements for CFCs flash, technicians MUST put on all PPE in accordance such as HCFCs and HFCs. with OSHA, NFPA 70E, or other country-specific requirements for arc flash protection, PRIOR to Important Responsible Refrigerant Practices servicing the unit. NEVER PERFORM ANY. Trane believes that responsible refrigerant practices are SWITCHING, DISCONNECTING, OR VOLTAGE. important to the environment, our customers, and the air TESTING WITHOUT PROPER ELECTRICAL PPE AND. conditioning industry. All technicians who handle ARC FLASH CLOTHING. ENSURE ELECTRICAL. refrigerants must be certified. The Federal Clean Air Act METERS AND EQUIPMENT ARE PROPERLY RATED. (Section 608) sets forth the requirements for handling, FOR INTENDED VOLTAGE. reclaiming, recovering and recycling of certain Failure to follow instructions could result in death or refrigerants and the equipment that is used in these serious injury.

5 Service procedures. In addition, some states or municipalities may have additional requirements that must also be adhered to for responsible management of refrigerants. Know the applicable laws and follow them. 2014 Trane All rights reserved RSP-PRC062A-EN. Introduction Copyright This document and the information in it are the property of Trane , and may not be used or reproduced in whole or in part without written permission. Trane reserves the right to revise this publication at any time, and to make changes to its content without obligation to notify any person of such revision or change. Trademarks All trademarks referenced in this document are the trademarks of their respective owners. Revision History COM-D-16 02/01/2007. COM-D-16 07/01/2006. COM-D-16 06/01/1997. RSP-PRC062A-EN 3. Table of Contents Introduction .. 2 Lifting and Handling ..43. Warnings, Cautions, and Notices .. 2 Storage ..43. Important Environmental Concerns .. 2 Pressure Testing ..43. Important Responsible Refrigerant Oil Charge.

6 43. Practices .. 2 Operation ..43. Copyright .. 3 Compressor Motor Starter Type ..43. Table of Contents .. 4 ReSpecT ..44. Cross Reference .. 7 Model E Oil Pressure ..52. Model Number Descriptions .. 23 Introduction ..52. Models E and F .. 23 Discussion ..52. Original Model Number Nomenclature 23 Model F Open Drive Compressors ..53. Models M .. 24 Basic Variations ..53. Original Model Number Nomenclature 24 Low Temperature Applications - Models M and R .. 25 (Low Lift Valves) ..53. Trane Model E, F, M, R and Lifting and Handling ..53. K Compressors .. 26 Pressure Testing ..53. Trane Compressor Nomenclature Chart 27 Oil Charge ..53. Trane Compressor Nomenclature Chart Operation ..53. (cont.) .. 28. ReSpecT ..54. Model A and B Open Drive Compressors . 29. Model F Semihermetic Compressors ..65. Description .. 29. Description ..65. Basic Variations .. 29. Low Temperature Applications - Lifting and Handling .. 29 (Low Lift Valves) ..65. Storage .. 29 Lifting and Handling.

7 65. Mounting and Vibration Isolation .. 29 Storage ..65. Refrigeration Connections .. 29 Pressure Testing ..65. Pressure Testing .. 29 Oil Charge ..65. Model E Open Drive Compressors .. 32 Operation ..65. Description .. 32 ReSpecT ..66. Basic Variations .. 32 Model F Approximate Electrical and Capacity 100 Percent Unloaded Start-Right Hand 32 Information ..68. Operation .. 32 Model M Semihermetic Compressors ..73. ReSpecT .. 33 Description ..73. Model E - Compressor Shaft Seal Basic Variations ..73. Identification .. 42 Low Temperature Applications Model E Semihermetic Compressors .. 43 (Low Lift Valves) ..73. Description .. 43 Lifting and Handling ..73. Low Temperature Applications - Storage ..73. (Low Lift Valves) .. 43 ..73. 4 RSP-PRC062A-EN. Table of Contents Oil Charge .. 73 Model Nomenclature - Interim Disc Type Valve ..122. Pressure Testing .. 73. Model Nomenclature - ReSpecT .. 74. Latest Disc Type Valve ..123. Series 6000 .. 76. Copeland Air Conditioning Model R Semihermetic Compressors.

8 81 Compressors ..124. Description .. 81 Copeland Refrigeration Basic Variations .. 81 Models (Delta Reed) ..126. Low Temperature Applications - (Low Lift Copeland 4R - 4D - 6R - 6D ..127. Valves) .. 81. Copeland Air Conditioning Lifting and Handling .. 81 Accessory Parts ..128. Storage .. 81 J Compressors ..131. Pressure Testing .. 81 Z Compressor ..131. Oil Charge .. 81 York ..132. ReSpecT .. 82 Technical Data ..133. Series 6000 .. 83 Compressor Unloading ..134. Model K Hermetic Compressors .. 92 Models A, B, E and F ..134. Description .. 92 Unloading ..134. Lifting and Handling .. 92 Models E and F ..135. Storage .. 92 Model E and F Unloading Types ..135. Mounting .. 92 Suction Unloading (See Figure 51) ..135. Pressure Testing .. 92 Electric Unloading ReSpecT .. 93 (See Figures 53 and 54) ..135. Model M and R ..138. Nomenclature Carrier 06D .. 100. Model M and R Compressor Unloading 138. Carrier 06D .. 101. Model M and R Unloading Types ..138. Identifying Unloading Head Types.

9 104. Compressor Service Bulletin Listing ..140. 06D/O6E Hot Gas By-Pass Unloading .. 105. Recommended Oils and Oil Charges 06D/O6E Suction Cut Off Unloading .. 106 For Reciprocating Compressors ..142. Carrier 06D, 06E and 5H Accessory Parts . 107 Introduction ..142. Nomenclature Carrier 06E .. 109 Discussion ..142. Carrier 06E .. 110 Compressor Evacuation and Dehydration .145. Identifying Unloading Head Types .. 111 System Cleanliness ..146. 06D/O6E Hot Gas By-Pass Unloading .. 112 Undersized Crankshafts and Bearings ..147. 06D/O6E Suction Cut Off Unloading .. 113 Introduction ..147. 06E Six Cylinder .. 114 Discussion ..147. Carrier (Carlyle) 06E .. 115 Parts Ordering Information ..147. Nomenclature Carrier 5H .. 116 Flexible Couplings For Model A, B, E and F. Open Reciprocating Compressors ..148. Carrier 06D, 06E and 5H Accessory Parts . 117. Introduction ..148. Copeland Compressor .. 121. Discussion ..148. Model Nomenclature - Original .. 121. RSP-PRC062A-EN 5.

10 Table of Contents Notes for Tables 23 and 24 .. 148. Coupling Bore Instructions .. 149. Model E, F, M, R and K Motor Winding Sensors .. 151. Subject .. 151. Introduction .. 151. Discussion .. 151. Installation - New Compressors .. 151. Installation - Replacement Motors .. 151. Testing Procedure .. 152. Motor Winding Sensors for Model M . and R Reciprocating Compressors .. 152. Electrical Characteristics .. 153. Description .. 153. Compressor Crankcase Heaters .. 158. Compressor Mounting Assemblies .. 159. Discharge Mufflers .. 161. Muffler Installation .. 161. Service Valves .. 162. Miscellaneous .. 163. Compressor Changeout Considerations 163. Electrical Failure .. 163. Mechanical Failure .. 163. Cross Reference .. 164. Questions To Ask .. 168. Questions to ask after the quotation .. 168. 6 RSP-PRC062A-EN. Cross Reference Trane Reciprocating Compressors - Respect Series 6000 Cross Reference Model A and B Compressors - Series 6000 only Better Series 6000 Obsolete Compressor Shipping COM # COM # Model # Capacity (Tons) Weight (Lbs.)


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