Transcription of Reference Guide - Trane
1 SAFETY WARNINGOnly qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment. Semi-Hermetic Cast Iron CompressorsTrane RespectTrane Series 6000 CopelandCarrierCarlyleTotalineYo r kOctober 2014 RSP-PRC062A-ENReference Guide 2014 Trane All rights reserved RSP-PRC062A-ENIntroductionRead this manual thoroughly before operating or servicing this , Cautions, and NoticesSafety advisories appear throughout this manual as required. Your personal safety and the proper operation of this machine depend upon the strict observance of these Environmental ConcernsScientific research has shown that certain man-made chemicals can affect the earth s naturally occurring stratospheric ozone layer when released to the atmosphere.
2 In particular, several of the identified chemicals that may affect the ozone layer are refrigerants that contain Chlorine, Fluorine and Carbon (CFCs) and those containing Hydrogen, Chlorine, Fluorine and Carbon (HCFCs). Not all refrigerants containing these compounds have the same potential impact to the environment. Trane advocates the responsible handling of all refrigerants-including industry replacements for CFCs such as HCFCs and Responsible Refrigerant PracticesTrane believes that responsible refrigerant practices are important to the environment, our customers, and the air conditioning industry. All technicians who handle refrigerants must be certified. The Federal Clean Air Act (Section 608) sets forth the requirements for handling, reclaiming, recovering and recycling of certain refrigerants and the equipment that is used in these service procedures. In addition, some states or municipalities may have additional requirements that must also be adhered to for responsible management of refrigerants.
3 Know the applicable laws and follow three types of advisories are defined as follows:WARNINGI ndicates a potentially hazardous situation which, if not avoided, could result in death or serious a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. It could also be used to alert against unsafe : Indicates a situation that could result in equipment or property-damage only Field Wiring and Grounding Required!Failure to follow code could result in death or serious injury. All field wiring MUST be performed by qualified personnel. Improperly installed and grounded field wiring poses FIRE and ELECTROCUTION hazards. To avoid these hazards, you MUST follow requirements for field wiring installation and grounding as described in NEC and your local/state electrical codes. WARNINGP ersonal Protective Equipment (PPE) Required!Installing/servicing this unit could result in exposure to electrical, mechanical and chemical hazards.
4 Before installing/servicing this unit, technicians MUST put on all PPE required for the work being undertaken (Examples; cut resistant gloves/sleeves, butyl gloves, safety glasses, hard hat/bump cap, fall protection, electrical PPE and arc flash clothing). ALWAYS refer to appropriate Material Safety Data Sheets (MSDS)/Safety Data Sheets (SDS) and OSHA guidelines for proper PPE. When working with or around hazardous chemicals, ALWAYS refer to the appropriate MSDS/SDS and OSHA/GHS (Global Harmonized System of Classification and Labelling of Chemicals) guidelines for information on allowable personal exposure levels, proper respiratory protection and handling instructions. If there is a risk of energized electrical contact, arc, or flash, technicians MUST put on all PPE in accordance with OSHA, NFPA 70E, or other country-specific requirements for arc flash protection, PRIOR to servicing the unit. NEVER PERFORM ANY SWITCHING, DISCONNECTING, OR VOLTAGE TESTING WITHOUT PROPER ELECTRICAL PPE AND ARC FLASH CLOTHING.
5 ENSURE ELECTRICAL METERS AND EQUIPMENT ARE PROPERLY RATED FOR INTENDED to follow instructions could result in death or serious CopyrightThis document and the information in it are the property of Trane , and may not be used or reproduced in whole or in part without written permission. Trane reserves the right to revise this publication at any time, and to make changes to its content without obligation to notify any person of such revision or trademarks referenced in this document are the trademarks of their respective owners. Revision History COM-D-1602/01/2007 COM-D-1607/01/2006 COM-D-1606/01/19974 RSP-PRC062A-ENTable of ContentsIntroduction .. 2 Warnings, Cautions, and Notices .. 2 Important Environmental Concerns .. 2 Important Responsible Refrigerant Practices .. 2 Copyright .. 3 Table of Contents .. 4 Cross Reference .. 7 Model Number Descriptions .. 23 Models E and F .. 23 Original Model Number Nomenclature 23 Models M.
6 24 Original Model Number Nomenclature 24 Models M and R .. 25 Trane Model E, F, M, R and K Compressors .. 26 Trane Compressor Nomenclature Chart 27 Trane Compressor Nomenclature Chart (cont.) .. 28 Model A and B Open Drive Compressors . 29 Description .. 29 Basic Variations .. 29 Lifting and Handling .. 29 Storage .. 29 Mounting and Vibration Isolation .. 29 Refrigeration Connections .. 29 Pressure Testing .. 29 Model E Open Drive Compressors .. 32 Description .. 32 Basic Variations .. 32100 Percent Unloaded Start-Right Hand 32 Operation .. 32 ReSpecT .. 33 Model E - Compressor Shaft Seal Identification .. 42 Model E Semihermetic Compressors .. 43 Description .. 43 Low Temperature Applications - (Low Lift Valves) .. 43 Lifting and Handling ..43 Storage ..43 Pressure Testing ..43 Oil Charge ..43 Operation ..43 Compressor Motor Starter Type.
7 43 ReSpecT ..44 Model E Oil Pressure ..52 Introduction ..52 Discussion ..52 Model F Open Drive Compressors ..53 Basic Variations ..53 Low Temperature Applications - (Low Lift Valves) ..53 Lifting and Handling ..53 Pressure Testing ..53 Oil Charge ..53 Operation ..53 ReSpecT ..54 Model F Semihermetic Compressors ..65 Description ..65 Low Temperature Applications - (Low Lift Valves) ..65 Lifting and Handling ..65 Storage ..65 Pressure Testing ..65 Oil Charge ..65 Operation ..65 ReSpecT ..66 Model F Approximate Electrical and Capacity Information ..68 Model M Semihermetic Compressors ..73 Description ..73 Basic Variations ..73 Low Temperature Applications (Low Lift Valves) ..73 Lifting and Handling ..73 Storage ..73 ..73 Table of ContentsRSP-PRC062A-EN5 Oil Charge .. 73 Pressure Testing .. 73 ReSpecT .. 74 Series 6000 .. 76 Model R Semihermetic Compressors.
8 81 Description .. 81 Basic Variations .. 81 Low Temperature Applications - (Low Lift Valves) .. 81 Lifting and Handling .. 81 Storage .. 81 Pressure Testing .. 81 Oil Charge .. 81 ReSpecT .. 82 Series 6000 .. 83 Model K Hermetic Compressors .. 92 Description .. 92 Lifting and Handling .. 92 Storage .. 92 Mounting .. 92 Pressure Testing .. 92 ReSpecT .. 93 Nomenclature Carrier 06D .. 100 Carrier 06D .. 101 Identifying Unloading Head Types .. 10406D/O6E Hot Gas By-Pass Unloading .. 10506D/O6E Suction Cut Off Unloading .. 106 Carrier 06D, 06E and 5H Accessory Parts . 107 Nomenclature Carrier 06E .. 109 Carrier 06E .. 110 Identifying Unloading Head Types .. 11106D/O6E Hot Gas By-Pass Unloading .. 11206D/O6E Suction Cut Off Unloading .. 11306E Six Cylinder .. 114 Carrier (Carlyle) 06E .. 115 Nomenclature Carrier 5H .. 116 Carrier 06D, 06E and 5H Accessory Parts.
9 117 Copeland Compressor .. 121 Model Nomenclature - Original .. 121 Model Nomenclature - Interim Disc Type Valve ..122 Model Nomenclature - Latest Disc Type Valve ..123 Copeland Air Conditioning Compressors ..124 Copeland Refrigeration Models (Delta Reed) ..126 Copeland 4R - 4D - 6R - 6D ..127 Copeland Air Conditioning Accessory Parts ..128 J Compressors ..131 Z Compressor ..131 York ..132 Technical Data ..133 Compressor Unloading ..134 Models A, B, E and F ..134 Unloading ..134 Models E and F ..135 Model E and F Unloading Types ..135 Suction Unloading (See Figure 51) ..135 Electric Unloading (See Figures 53 and 54) ..135 Model M and R ..138 Model M and R Compressor Unloading 138 Model M and R Unloading Types ..138 Compressor Service Bulletin Listing ..140 Recommended Oils and Oil Charges For Reciprocating Compressors ..142 Introduction ..142 Discussion ..142 Compressor Evacuation and Dehydration.
10 145 System Cleanliness ..146 Undersized Crankshafts and Bearings ..147 Introduction ..147 Discussion ..147 Parts Ordering Information ..147 Flexible Couplings For Model A, B, E and F Open Reciprocating Compressors ..148 Introduction ..148 Discussion ..148 Table of Contents6 RSP-PRC062A-ENNotes for Tables 23 and 24 .. 148 Coupling Bore Instructions .. 149 Model E, F, M, R and K Motor Winding Sensors .. 151 Subject .. 151 Introduction .. 151 Discussion .. 151 Installation - New Compressors .. 151 Installation - Replacement Motors .. 151 Testing Procedure .. 152 Motor Winding Sensors for Model M and R Reciprocating Compressors .. 152 Electrical Characteristics .. 153 Description .. 153 Compressor Crankcase Heaters .. 158 Compressor Mounting Assemblies .. 159 Discharge Mufflers .. 161 Muffler Installation .. 161 Service Valves .. 162 Miscellaneous .. 163 Compressor Changeout Considerations 163 Electrical Failure.
