Transcription of REPORT DOCUMENTATION PAGE
1 REPORT DOCUMENTATION PAGE Form Approved OMB No. 0704-0188 The public reporting burden for this collection of information is estimated to average 1 hour per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Department of Defense, Washington Headquarters Services, Directorate for information on Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302.
2 Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THE ABOVE ADDRESS. 1. REPORT DATE (DD-MM-YYYY) 10-05-2012 2. REPORT TYPE Final 3. DATES COVERED (From - To) 4. TITLE AND SUBTITLE Test Operations Procedure (TOP) 02-2-603A Vehicle Fuel Consumption 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c.
3 PROGRAM ELEMENT NUMBER 6. AUTHORS 5d. PROJECT NUMBER 5e. TASK NUMBER 5f. WORK UNIT NUMBER 7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES) Automotive Instrumentation Division US Army Aberdeen Test Center 400 Colleran Road Aberdeen Proving Ground, MD 21005-5059 8. PERFORMING ORGANIZATION REPORT NUMBER TOP 02-2-603A 9. SPONSORING/MONITORING AGENCY NAME(S) AND ADDRESS(ES) Range Infrastructure, Test Management Directorate (CSTE-TM) US Army Test and Evaluation Command 2202 Aberdeen Boulevard Aberdeen Proving Ground, MD 21005-5001 10.
4 SPONSOR/MONITOR S ACRONYM(S) 11. SPONSOR/MONITOR S REPORT NUMBER(S) Same as item 8 12. DISTRIBUTION/AVAILABILITY STATEMENT Distribution Statement A: Approved for public release; distribution unlimited. 13. SUPPLEMENTARY NOTES Defense Technical Information Center (DTIC), AD No.: This TOP supersedes TOP 02-2-603, dated 1 February 1986. Marginal notations are not used in this revision to identify changes, with respect to the previous issue, due to the extent of the changes. 14. ABSTRACT The procedures in this TOP describe the vehicle preparation and test methods used to measure and present the fuel consumption characteristics for wheeled and tracked vehicles.
5 Specific facilities, instrumentation, test controls, and analysis techniques are presented. 15. SUBJECT TERMS fuel consumption traction battery hybrid electric vehicle tactical vehicle combat vehicle performance test endurance test Roadway Simulator Aberdeen Test Center 16. SECURITY CLASSIFICATION OF: 17. LIMITATION OF ABSTRACT SAR 18. NUMBER OF PAGES 58 19a.
6 NAME OF RESPONSIBLE PERSON a. REPORT B. ABSTRACT C. THIS PAGE Unclassified Unclassified Unclassified 19b. TELEPHONE NUMBER (include area code) Standard Form 298 (Rev. 8-98) Prescribed by ANSI Std. Z39-18 (This page is intentionally blank.) ARMY TEST AND EVALUATION COMMAND TEST OPERATIONS PROCEDURE *DTIC AD No. Test Operations Procedure 02-2-603A 10 May 2012 VEHICLE FUEL CONSUMPTION Page Paragraph 1. SCOPE .. 2 2. FACILITIES AND INSTRUMENTATION.
7 2 Facilities .. 2 Instrumentation .. 7 Instrumentation Application .. 8 Specialized Equipment .. 9 3. REQUIRED TEST CONDITIONS .. 13 Preparation for Test .. 13 Test Controls .. 14 Restrictions .. 15 4. TEST PROCEDURES .. 16 Performance Tests .. 16 Endurance Operations .. 22 Usable Fuel Capacity .. 22 Hybrid Electric Vehicle Test .. 23 Roadway Simulator (RWS) Test .. 24 5. data REQUIRED .. 25 Performance Tests .. 25 Endurance Operations.
8 27 Usable Fuel Capacity .. 27 Hybrid Electric Vehicle Test .. 27 Roadway Simulator Test .. 29 6. PRESENTATION OF data .. 29 Performance Tests .. 29 Endurance Operations .. 38 Usable Fuel Capacity .. 38 Hybrid Electric Vehicle .. 38 Fuel Consumption Computations .. 39 APPENDIX A. RECOMMENDED OPERATING SCHEDULES .. A-1 B. BURETTE FUEL CONSUMPTION TEST METHOD .. B-1 C. COMPACT ELECTRICAL LOAD BANK CAPABILITIES (ON- THE -MOVE) .. C-1 Approved for public release; distribution unlimited.
9 TOP 02-2-603A 10 May 2012 2 APPENDIX D. HYPOTHESIS TESTING FOR SMALL SAMPLE SIZE .. D-1 E. ABBREVIATIONS .. E-1 F. REFERENCES .. F-1 G. APPROVAL AUTHORITY .. G-1 1. SCOPE. This Test Operations Procedure (TOP) describes the test methods utilized to measure and evaluate wheeled and tracked vehicle fuel consumption characteristics during both performance and endurance type operating conditions. Test methods are applicable to land and amphibious vehicles with internal combustion or turbine engines, and hybrid electric drivelines.
10 2. FACILITIES AND INSTRUMENTATION. Facilities. Item Requirement Level, Paved Road (Dynamometer Test Course, Perryman 3-mile Straightaway, Phillips Army Airfield) A straight, level, paved road with a lane width of not less than meters (m) ( feet (ft)), a longitudinal gradient 1 percent, and a super elevation of 2 percent. Munson Test Area (MTA) Standard Fuel Course This course consists of a combination of gravel and paved surfaces, and longitudinal grades, and has historically been used to measure and compare vehicle fuel consumption.
