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SER-DUCTOR PUMPED AGITATION A-407 K …

2900 MacArthur Blvd. Northbrook, IL. USA 60062 (800) 323 - 5431 SER-DUCTOR PUMPED AGITATIONBULLETINA-407_MAUG 2011 SER-DUCTOR PUMPED AGITATIONBULLETINA-407_KJAN. 2010A SER-DUCTOR system provides solution AGITATION with a centrifugal pump by drawing liquid from a tank and returning it to the tank through a sparger system, similar to that used for air AGITATION , with eductors strategically placed along the sparger pipe. SER-DUCTOR AGITATION delivers 5 times the pump out-put at each nozzle. It effectively distributes the desired level of AGITATION to critical areas in your process tank. The system is driven by your choice of vertical, magnetic drive, self-priming or mechanical seal pump. With SER-DUCTOR systems, solutions are agitated without the introduction of foreign matter such as airborne dirt or compressor oil, as is often the case with air agita-tion. Whether the solution is a cleaner, a rinse, a plating bath or other process solution, it is only this fluid that is recirculated by the SER-DUCTOR system.

2900 MacArthur Blvd. Northbrook, IL. USA 60062 www.serfilco.com (800) 323 - 5431 SER-DUCTOR ® PUMPED AGITATION BULLETIN A-407_M AUG 2011 SER-DUCTOR ® PUMPED AGITATION

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Transcription of SER-DUCTOR PUMPED AGITATION A-407 K …

1 2900 MacArthur Blvd. Northbrook, IL. USA 60062 (800) 323 - 5431 SER-DUCTOR PUMPED AGITATIONBULLETINA-407_MAUG 2011 SER-DUCTOR PUMPED AGITATIONBULLETINA-407_KJAN. 2010A SER-DUCTOR system provides solution AGITATION with a centrifugal pump by drawing liquid from a tank and returning it to the tank through a sparger system, similar to that used for air AGITATION , with eductors strategically placed along the sparger pipe. SER-DUCTOR AGITATION delivers 5 times the pump out-put at each nozzle. It effectively distributes the desired level of AGITATION to critical areas in your process tank. The system is driven by your choice of vertical, magnetic drive, self-priming or mechanical seal pump. With SER-DUCTOR systems, solutions are agitated without the introduction of foreign matter such as airborne dirt or compressor oil, as is often the case with air agita-tion. Whether the solution is a cleaner, a rinse, a plating bath or other process solution, it is only this fluid that is recirculated by the SER-DUCTOR system.

2 SER-DUCTOR AGITATION in a process tank keeps particulate from settling to the tank bottom where it can form a layer of sludge that shortens the life of the solution, requires expensive dumps, new make-ups and costly downtime in between for manual cleanout of the tank bottom. By effec-tively keeping the dirt in suspension, the SER-DUCTOR system makes it easier for a filtration system on the tank to remove particles. This extends the life of the bath and greatly reduces the possibility of contamination being car-ried to other tanks in the process cycle where it can lead to costly rejects and even product AGITATION and mixing of:CLEANING / RINSING / PLATING / WASTE TREATMENT and OTHER PROCESS SOLUTIONSPROVEN BENEFITS OF SERDUCTOR SYSTEMS IN PLATING APPLICATIONS Reduces airborne fume emissions by 90% Saves heating costs up to 25% Reduces brightener consumption 20% Saves metal as a result of more uniform brightnessand thickness distribution Improves throw and deposit thickness in blind and through holes and recesses Permits increased current density, especially compared to air or cathode rod AGITATION , for faster plating rate Reduces carbonates in alkaline processes Reduces or eliminates gas-pitting Provides constant AGITATION because SER-DUCTOR systems don't clogSER-DUCTOR PUMPED AGITATIONBULLETINA-407_KJAN.

3 2010A SER-DUCTOR system provides solution AGITATION with a centrifugal pump by drawing liquid from a tank and returning it to the tank through a sparger system, similar to that used for air AGITATION , with eductors strategically placed along the sparger pipe. SER-DUCTOR AGITATION delivers 5 times the pump out-put at each nozzle. It effectively distributes the desired level of AGITATION to critical areas in your process tank. The system is driven by your choice of vertical, magnetic drive, self-priming or mechanical seal pump. With SER-DUCTOR systems, solutions are agitated without the introduction of foreign matter such as airborne dirt or compressor oil, as is often the case with air agita-tion. Whether the solution is a cleaner, a rinse, a plating bath or other process solution, it is only this fluid that is recirculated by the SER-DUCTOR system. SER-DUCTOR AGITATION in a process tank keeps particulate from settling to the tank bottom where it can form a layer of sludge that shortens the life of the solution, requires expensive dumps, new make-ups and costly downtime in between for manual cleanout of the tank bottom.

4 By effec-tively keeping the dirt in suspension, the SER-DUCTOR system makes it easier for a filtration system on the tank to remove particles. This extends the life of the bath and greatly reduces the possibility of contamination being car-ried to other tanks in the process cycle where it can lead to costly rejects and even product AGITATION and mixing of:CLEANING / RINSING / PLATING / WASTE TREATMENT and OTHER PROCESS SOLUTIONSPROVEN BENEFITS OF SERDUCTOR SYSTEMS IN PLATING APPLICATIONS Reduces airborne fume emissions by 90% Saves heating costs up to 25% Reduces brightener consumption 20% Saves metal as a result of more uniform brightnessand thickness distribution Improves throw and deposit thickness in blind and through holes and recesses Permits increased current density, especially compared to air or cathode rod AGITATION , for faster plating rate Reduces carbonates in alkaline processes Reduces or eliminates gas-pitting Provides constant AGITATION because SER-DUCTOR systems don't clogSER-DUCTOR PUMPED AGITATION2900 MacArthur Blvd.

5 Northbrook, IL. USA 60062 (800) 323 - 5431A-407_KPage 2 TYPICAL APPLICATIONSFOR PRINTED CIRCUIT BOARDS AND RACK PLATINGSER-DUCTOR AGITATION in printed circuit board manufactur-ing and rack plating applications enhances plating solution flow across the board surface. Carefully engineered clusters of eductor nozzles sweep away cathode films swiftly, allow-ing faster plating at lower voltages with much higher current densities. More even plating and significantly lower metal usage result. (The horizontal direction of eductors stationed along vertical distributor pipes is a typical SER-DUCTOR configuration for these applications.)FOR PARTS CLEANING IN BASKETS OR ON RACKSSER-DUCTOR AGITATION for bulk parts cleaning in baskets or for racked work improves solution flow through the work and assures greater impingement of fresh solution on the parts. Additionally, in cleaner tank applications, SER-DUCTOR AGITATION prevents temperature stratification.

6 It also keeps solids in suspension so they can be more easily removed by filtration. This extends bath life and reduces chemical make-up costs. (The moderately upward angle of these eductors along wishbone distributor piping provides the proper di-rection of solution flow.)FOR MIXINGV igorous SER-DUCTOR AGITATION within the tank creates sufficient solution movement to eliminate solution strati-fica-tion. This movement lends itself to mixing two or more liquids or to mixing a liquid and a powder. (A more extreme angle of eductor positioning is helpful in mixing bath components and assuring continuing uniformity of the solution.)Liquid PUMPED into the eductor nozzle exits at high velocity, drawing an additional flow of the surrounding solution through the eductor. This additional flow (induced liquid) mixes with the PUMPED solution and multiplies its volume five-fold. The source of the PUMPED liquid (input) can be a pump or filter chamber OF OPERATIONN ozzleINDUCESFour gallons of liquidINPUTEach gallon of pressure liquidDiffuserOUTPUTFive gallons recirculatedSER-DUCTOR PUMPED AGITATIONTYPICAL APPLICATIONSA-407_MPage 2 SER-DUCTOR PUMPED AGITATION2900 MacArthur Blvd.

7 Northbrook, IL. USA 60062 (800) 323 - 5431A-407_MPage 3A-407_KPage 3 CONNPOLYPROPYLENECPVCPVDFECTFE316 STAINLESS STEELIRONMN PTMODELPCNMODELPCNMODELPCNMODELPCNMODELP CNMODELPCN1/4"ME 1/4"33-1930 MEC 1/4"33-1930 CMEK 1/4"33-1930 KMEH 1/4"33-1930 H 3/8"ME 3/8"33-1732 MEC 3/8"33-1732 CMEK 3/8"33-1732 KMEH 3/8"33-1732 HMESS 3/8"33-1732 SMES 3/8"33-1732 F3/4"ME 3/4"33-1733 MEC 3/4"33-1733 CMEK 3/4"33-1733 KMEH 3/4"33-1733 HMESS 3/4"33-1733 SMES 3/4"33-1733 F1-1/2"ME 1-1/2"33-1734 MEK 1-1/2"33-1734 K MESS 1-1/2"33-1734 SMES 1-1/2"33-1734 FSER-DUCTOR NOZZLESTO ORDER, use Price Code NumberSER-DUCTOR COUPLING/NOZZLE ASSEMBLYNOZZLE DIMENSIONSCONNSDIMENSIONSMNPTL engthDiameter1/4"2-3/4"1-1/4"3/8"4-1/4"2 -1/8"3/4"6-3/8"3"1-1/2"9-7/8"4-5/8"COUPL ING1/4" PP3/8" PP3/4" PPFNPTPCNPCNPCN3/4"33-700333-6098 1"33-700433-6022 1-1/4"33-700533-609933-60241-1/2" 33-700033-60252" 33-700133-6026 PIPE SIZEEDUCTORSLENGTHPP/CPVCPVDF/PVDFMNPTNo .

8 SizeInchesMetersModelPCNM odelPCN1"2343/8" K33-6007 K33-6008 K1-1/4"2343/8" 1-1/4"2343/4" 1-1/2"2343/8" K33-6082 K33-6083 K1-1/2"2343/4" K33-6016 K33-6017 K2"2343/8" K33-6085 K33-6086 K2"2343/4" K33-6019 K33-6020 KPRE-ENGINEERED SYSTEMLENGTH1 Eductors are spaced on a 12" centers over the length of all SER-DUCTOR systems. All SER-DUCTOR systems can be connected to achieve extended length PUMPED AGITATIONPIPE SIZEEDUCTORSLENGTH1PP/CPVCCPVC/CPVCPVDF/ PVDFMNPTNo. SizeInchesMetersMode lPCNM odelPCNM odelPCN1"2343/8" K33-6007 K33-6008 K1-1/4"2343/8" 1-1/4"2343/4" 1-1/2"2343/8" K33-6082 K33-6083 K1-1/2"2343/4" K33-6016 K33-6017 K2"2343/8" K33-6085 K33-6086 K2"2343/4" K33-6019 K33-6020 K LENGTH1 Eductors are spaced on a 12" centers over the length of all SER-DUCTOR SER-DUCTOR systems can be connected to achieve extended length assemblies. SER-DUCTOR PUMPED AGITATION2900 MacArthur Blvd. Northbrook, IL.

9 USA 60062 (800) 323 - 5431A-407_MPage Northbrook, Illinois Specifications subject to change without notice Registered Trademark: Viton - DuPont ElastomersA-407_KPage 42900 MacArthur Blvd. 847-509-2900 Northbrook, IL 60062-2005 800-323-5431e-mail: FAX: MacArthur , IL 60062-2005 : Northbrook, Illinois Specifications subject to change without notice Registered Trademark: Viton - DuPont ElastomersMODELNUMBERPRICE CODE NUMBERGPM @TDH (ft.)*SUCTIONDISCHARGEMOTOR TEFC, 60 Hz,3450 RPMMATERIALS OF CONSTRUCTIONHPPHASEVERTICAL SERIES 'EO' PUMPS1EO1 A39-1223 C39-2224 J39-2225 K20 @ 2830 @ 3060 @ 3770 @ 381 "1 "1 "1 "1"1"1 "1 "1/3 11 1133 CPVC/VitonCPVC/VitonCPVC/VitonCPVC/Viton VERTICAL SERIES 'EH' PUMPS2EH1 - - - - - V45-0123 V45-0134 V45-0145 V45-0156 V60 @ 4080 @ 48100 @ 52140 @ 68160 @ 602"2"2"2"2"1 "1 "1 "1 "1 "1 2357 33333 CPVC/VitonCPVC/VitonCPVC/VitonCPVC/Viton CPVC/VitonMAGNETIC-COUPLED SERIES 'M' PUMPS31x MPVCR x1 MPVCR x1 MPVCR B51-6221 F51-6331 P25 @ 2645 @ 3060 @ 251"1 "1 " "1"1" 11 133PP/VitonPP/VitonPP/VitonMAGNETIC-COUP LED SERIES 'FE' PUMPS4FE1 MPVGC MPVGC MPVGC MPVGC G51-0221 J51-0232 K51-0443 L50 @ 3560 @ 4990 @ 53100 @ 582"2"2"2"1 "1 "1 "1 "11 233333PP/VitonPP/VitonPP/VitonPP/VitonFE 2 MPVGC @ 582"1 "53PP/VitonHORIZONTAL SERIES 'HE' PUMPS5H2x1 CE1V(M8) CE2V(M8) CE3V(M8) CE4V(M8) CE5V(M8)

10 A42-0128 B42-0138 C42-0148 D42-0158 E60 @ 4380 @ 48100 @ 56140 @ 68170 @ 772"2"2"2"2"1 "1 "1 "1 "1 "1 2357 33333 CPVC/VitonCPVC/VitonCPVC/VitonCPVC/Viton CPVC/Viton1-5 Request appropriate bulletin for complete specifications, including alternate materials of construction, flow curves, dimensions, Total dynamic head (TDH) in feet = PSI1 Bulletin P-3122 Bulletin P-3013 Bulletin P-5094 Bulletin P-5185 Bulletin P-201'EH' VerticalSERFILCO also offers a variety of pumps to drive your SER-DUCTOR SYSTEM'HE' Horizontal'FE' magnetic-coupledPUMPS FOR SER-DUCTORAGITATION SYSTEMS51-0454 A


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