Series 90 100 cc Axial Piston Pump Parts Manual

1 Series 90 100 cc Axial Piston PumpParts Manual2520L0893 Rev AA January 2007 Series 90 100 cc Axial Piston PumpParts Manual 2007 Sauer-Danfoss. All rights accepts no responsibility for possible errors in catalogs, brochures and other printed material. Sauer-Danfoss reserves the right to alter its products without prior notice. This also applies to products already ordered provided that such alterations aren t in conflict with agreed specifications. All trademarks in this material are properties of their respective cover illustrations: P100 609, P100 681, P100 680, P100 679 GENERAL INFORMATIONVARIABLEDISPLACEMENT pumps ervice Parts 4 Nameplate .. 4 Date code .. 5 Service bulletins .. 5 Procedure to identify a part .. 5 Order 7 Common Parts ..8-33 Special hardware .. 10-33 Displacement limitation.

2 34-41 End cap .. 42-47 Charging 48-49 Auxiliary 50-57 Charge pressure 58-59 Shaft .. 60-61 Control .. 62-87 Filtration .. 88-93 High pressure protection .. 94-97 Orifice ..98-103 Overhaul seal kit .. 1043520L0893 Rev AA January 2007 Series 90 100 cc Axial Piston PumpParts ManualContentsBLN-10107 (charge pump design change) .. 106-107SB-1988-009 (servo arm/swashplate change) .. 108SB-1988-016 (slipper holddown clearance).. 109SB-1988-023 ( Piston improvement) .. 110SB-1988-024 (remote pressure filtration change) .. 111SB-1989-002 (incorporation of adjustable charge relief valve) .. 112SB-1989-003 (leveler/servo pressure check valves) .. 113SB-1989-006 (charge pump redesign).. 114-115SB-1989-023 (overall length reduction) .. 116-117SB-1992-003 (pump redesign) .. 118-119SB-1992-011 (feedback link retention).

3 120SB-1993-001 (charge pump redesign).. 121-122SB-1993-015 (servo arm/speed ring interference).. 123SB-1994-017 (swashplate cage locator) .. 124SB-1994-018 (side cover washer elimination).. 125SB-1994-035 (elinmination of housing/end cap screw).. 126SB-1994-036 (integral filtration manifold) .. 127SB-1995-003 (MDC w/electric solenoid override manifold change) .. 128SB-1995-025 (side cover design change) .. 129SB-1996-009 (feedback link change).. 130SB-1997-048 (swashplate leveler assembly design change) .. 131SB-1998-018 (cage locator pin) .. 132SB-1998-041 ( Piston holddown redesign) .. 133-134SB-1998-066 (charge pump shaft) .. 135-136SB-1998-070 (swashplate leveler design change).. 137-138SB-1999-019 (feedback link change).. 139SB-1999-041 (side cover insert material change) .. 140SB-1999-057 (cage locator pin).

4 141SB-1999-065 (HDC gasket change).. 142-143SB-2000-022 (displacement limiter screw) .. 144-145SB-2000-041 (leveler spring shim) ..146SB-2001-013 (31cc charge pump improvements) .. 147SB-2002-050 (auxiliary mounting pad) .. 148SB-2005-011 (auxiliary flange change pump cover change) .. 149 SERVICE BULLETIN4520L0893 Rev AA January 2007 Series 90 100 cc Axial Piston PumpParts ManualAmes, Iowa, Neumunster, GermanyModel CodeTypSerial No. Fabr Nr MADE IN No. Ident Nr A - 01 - 26 - 12345 90L100 EP 1 CD60 P 3 F1 D 03 GBA 35 35 249621161 SERVICE PARTSINDENTIFICATIONThe following information and procedure is used to identify the module group, item number, manufacture date, part number, and part name of the Parts included in the Series 90, 100 cc variable displacement Parts listed include all Parts which may be used when performing either Minor Repairs , Major Repairs or Conversions on the Series 90, 100 cc pump.

5 NAMEPLATEEach unit will have a nameplate affixed to the housing. The nameplate will include the following CodeThe Sauer-Danfoss model code completely defines the specific unit and must be used when ordering Parts to service this NumberThe Sauer-Danfoss model number is used by the factory in manufacturing. On repeat orders, a complete unit can be ordered by the model NumberThe Sauer-Danfoss serial number is used to identify the manufacture date and the unit sequence in the build. The serial number is also used to identify the units warranty time letter code indicates the location of original manufacture (assembly). A indicates the unit was originally assembled in Ames, Iowa, USA. N indicates the unit was originally assembled in Neumunster, first number (2 digits) indicates the year of manufacture.

6 ( 01 would indicate the unit was manufactured in 2001)The second number (2 digits) indicates the calendar week of third number (5 digits) is a sequential number used to identify a specific information 5520L0893 Rev AA January 2007 Series 90 100 cc Axial Piston PumpParts ManualGeneral informationDATE CODEThe date code is defined as the year and week of manufacture. The same item number may list more than one part number. This indicates that there is more than one configuration for that item number. You will see that there are different date codes for the different part numbers. Find the date code of your unit from the nameplate to determine which service part number you need to : The service part desired is Item G3060G3089-46 8200212 End cap gasket1 G3087-0289-458200043 End cap gasket (SB-1992-003)1 Order Date Date Qty.

7 Per CodeItem Begin End part Number part NameModel/KitAll units using this order code with a date code of 87-02 and up to and including 89-45, must use part number 8200043 . All units with a date code of 89-46 and newer must use part number 8200212..SERVICE BULLETINSA Service Bulletin Number (SB-_ _ _ _ - _ _ _) may follow the part Name of the part you desire. You must read that Service Bulletin prior to ordering that part . The information contained in these Service Bulletins, as of the print date of this bulletin, are included at the end of this Manual . Service Bulletins contain more detailed information such as interchangeability, what additional Parts are involved, etc. It is suggested that you add additional Service Bulletins to this Manual as you recieve TO IDENTIFYA PARTG eneralThe modular design of Series 90 units results in a simplified service Parts list and part number identification same item numbers are used for same part names on all units within a product type.

8 (Example: The lip seal - Item L40 has the same item number on all pumps .)A part number that has another number following it in parentheses is done to make this a world wide Manual . The first number is sold in Germany. The number in parentheses is sold in the United States. (Example: 001149 (9004201-6200), customers would order 9004201-6200 if ordering the part in the United States.)Example of a part IdentificationThe nameplate on a Series 90 pump has an Order Code of 90L075 EP 1 CD 60 P 3 F1 D 03 GBA 35 35 24. Use the following procedures to determine the part number of the drive shaft used on this ) Referring to the input shaft module in the Order Code (see page 7), the input shaft option for this pump is identified by the code F1. (90L075 EP 1 CD 60 P 3 F1 D 03 GBA 35 35 24)2) Referring to the Service Parts List, find the shaft group.

9 Next find the order code that relates to this unit, which is F1 . The shaft is found to be item L100 and part number Rev AA January 2007 Series 90 100 cc Axial Piston PumpParts ManualNotes 520L0893 Rev AA January 20077 Series 90 100 cc Axial Piston PumpParts ManualOrder code90L010EP1CD6F130P03D245 BAG533 SeriesDisplacementPressure regulationAuxiliary mounting padEnd capControlFiltrationDisplacement limitationShaftCharging systemControl orificeMP JGNFP100 710 ELHTWY Z KSpecial hardware featuresHigh pressure setting port AHigh pressure setting port BCharge pressure settingRotation8520L0893 Rev AA January 2007 Series 90 100 cc Axial Piston PumpParts ManualVariable displacement pumpEnlargedboldtype itemnumbers are recommendedpart to stock for 841ED55D10F20D95D60D65D70D50D80D85M14D75 D01B30B71L70L60B71A520L0893 Rev AA January 20079 Series 90 100 cc

10 Axial Piston PumpParts ManualCOMMON Parts Order Date Date Qty. per CodeItemBegin End part NumberPart NameModel/Kit B1092-12 8200332 Housing (SB-1994-035)1 B3087-02 305839 (8200053)Cradle bearing assembly1 B5087-02 9004800-3708 Pin2 B7087-02 515965 (9005110-5600)Plug assembly1 B70A87-02 085043 (9004201-3700)O-ring1 B7187-02 327007 (9005110-4400)Plug assembly1 B71A`87-02 001123 (9004201-2500)O-ring1 B7287-02 515965 (9005110-5600)Plug assembly1 B72A87-02 085043 (9004201-3700)O-ring1 B8087-02 664524 (9005110-9000)Plug assembly1 B80A87-02 001156 (9004201-7500)