Service Guide - Alemlube

1 Espa ol ..P gina ..P gina 9 9 33. Fran ais .. Page 17. Includes Battery Charger and Carrying Case Fran ais .. Page Description OWNER'S17 TECHNICAL MANUAL. Deutsch .. Seite 25. These model guns are designed to dispense 670AN3. petroleum-based 18V Cordless greases (up to NLGI 2) for 33. Grease Gun 450g general lubrication applications. A 36-inch ( meter) long Description whip hose, heavy-duty grease coupler, high-pressure Description Thesefast 1-hour model guns are charger anddesigned moldedtocarrying dispense case are petroleum-based These model gunsgreases included. The guns (up are designedto NLGI. to arelubrication 2) for dispense general petroleum-based equippedapplications. with low battery andgreases (up to NLGI 2) for general lubrication applications. A 36-inch ( meter) long A 36-inch stall indicator ( ) lights andflexible long high-pressure an LED flashlight.

2 Hose extension, heavy-duty grease high-pressure whip hose, heavy-duty grease coupler, coupler, 1-hour fast charger and molded carrying case are included. Thefast 1-hour guns use aand charger 18molded V motor with three carrying case are stages of gear included. The reduction. guns are and equipped with low batterydrives and The guns areAequipped crank with yoke mechanism low battery and stall indicator a lights and stall indicator lights and an LED flashlight. reciprocating piston pump. The motor is powered by a an LED flashlight. The guns use a 18V motor with three stages of gear reduction. The gunsA crank use18 andVyoke a 18 mechanism drives a reciprocating piston rechargeable Volt motor with / 3000 mAhthree stages of gearbattery Lithium-ion pump. The motor is powered by a rechargeable 18V / 3000 mAh pack.

3 Reduction. A crank and yoke mechanism drives a Batte ry Lithium-ion battery pack. Includes 2 18V batteries as standard. Each model gun is designed Mode l Ba reciprocating piston pump. The motorfor 3-way loading;. is powered by a Q uantity cartridge, rechargeablesuction, 18 Volt /and 3000loader pump (requires mAh Lithium-ion batteryoptional pack. Each model gun is designed for 3-way loading; cartridge, suction, and Batte ry loader fitting Eachpump loader model 322610). Theloader gun isoptional (requires designed guns are 322610). for 3-way fitting spring-primed loading;The guns and are Mode l 595-A. Q uantity 1 Batte ry C harge r include 120 V. cartridge,an air bleed spring-primed and suction, valve pump include an and loader to aid(requires air bleed priming. valve to aid priming. optional loader fitting 322610).

4 The guns are spring-primed and (Nort 595-A 595-B 1 2. include an air bleed valve to aid priming. 120 Vac / 60 Hz Optional Accessories Optional Extras 595-B 2. (North / South America 595-C 1. Optional Accessories Mobile Battery 230 V. Shoulder Loader 595-C 1 (Euro Tool Bag Charger 230. 2 Vac / 50 Hz Strap Shoulder Mobile Battery Fitting 595-D. (12 Vdc to 18 Vdc) Loader Tool Bag Charger (Europe / Middle East). Strap 339812 340057. (12 Vdc to 18 Vdc). 343154. Fitting 322610. 595-D 2. 339812 340057 343154 322610 Figure 1 Cordless Grease Gun Mode Figure 1 Cordless Grease Gun Models 595-A,-B,-C,- Specifications Specifications Specifications Grease CylinderHose Capacity Hose Length Maximum Delivery Delivery Grease Cylinder CapacityCapacity when when Capacity Length W. Maximum Weight Flow Flow RateRate Cartridge Cartridge Pressure Pressure Fully Charged Bulk Fully Charged Bulk (Empty) (E.))))

5 Size Length Length Size psi bar Gms/Min. Cartridges Ounces Gms Ounces Inches Meters Lbs Kg psi bar Gms/Min. Cartridges Ounces Gms Ounces Inches Meters Lbs 8,000 552 6 170 2724 16 454 14 36 8,000 552 6 170 27 16 454 14 36 Sound pressure (LpA) dB(A), uncertainty (K) 3 dB(A). Sound Sound power (L(L. Acousticpressure (LpA). WApA ) ) dB(A), dB(A), uncertainty uncertainty dB(A), (K). (K) 3(K). uncertainty dB(A)3 dB(A). 3 dB(A). Vibration emission value (a ) m/s2 , uncertainty (K) m/s2. Acoustic power (LWA) dB(A), uncertainty (K) 3 dB(A). Acoustic power (LWA) dB(A), uncertainty (K) 3 dB(A). h Vibrationemission Vibration emissionvalue value(ah). (a h) , m/s2,uncertainty uncertainty(K). (K) m/s2. m/s2. Alemite, LLC 167 Roweland Drive, Johnson City, Tennessee 37601 Alemite, LLC 167 Roweland Drive, Johnson City, Tennessee 37601.

6 Copyright 2011 by Alemite, LLC. This document contains confidential information that is the pr operty of Alemite, LLC SER 595.. 671018 Copyright and is not to be copied, used, or disclosed 2011. to others by express without Alemite, LLCpermission. written Revision (10- This document contains confidential information that is the pr operty of Alemite, LLC. 671018 and is not to be copied, used, or disclosed to others without express written permission. NSW QLD/PNG VIC/TAS WA SA/NT NZ. TEL: (02) 9939 0711 TEL: (07) 3204 9166 TEL: (03) 8787 8288 TEL: (08) 9209 3066 TEL: (08) 8241 7111 TEL: (09) 447 1007. FAX: (02) 9939 0411 FAX: (07) 3204 1224 FAX: (03) 8787 8266 FAX: (08) 9209 3933 FAX: (08) 8241 7011 FAX: (09) 447 1008. Visit our website at or Parts And Drawing Breakdown For The 670AN3. SER 595 A. Cordless Grease Gun NSW QLD/PNG VIC/TAS WA SA/NT NZ.)

7 TEL: (02) 9939 0711 TEL: (07) 3204 9166 TEL: (03) 8787 8288 TEL: (08) 9209 3066 TEL: (08) 8241 7111 TEL: (09) 447 1007. FAX: (02) 9939 0411 FAX: (07) 3204 1224 FAX: (03) 8787 8266 FAX: (08) 9209 3933 FAX: (08) 8241 7011 FAX: (09) 447 1008. Visit our website at or 2. Parts And Drawing Breakdown For The 670AN3. Cordless Grease Gun SER 595-A. Repair Kits 393795-6 Ball Check Electronic Circuitry*. 393757 Bleed Valve 393795-12 Head*. 393795-20. Item No. Part No. Description Qty Notes 1 Insert, Coupler ( Insert, Coupler (Rubber) 1. 2 Housing Cover Housing, Right 1. 3 Washer, Lock Washer, Lock 10. 4 Screw, Machine Screw, Machine 8. 5 Screw, Tapping Screw, Tapping 4. 6 Trigger Trigger 2. 7 Screw, M3 x 6 Screw, M3 x 6 6. 8 Washer, M3, Lo Washer, M3, Lock 4. 9 Cover, Head Cover, Head 1. 10 Ring, Retaining Ring, Retaining 2.)

8 11 Washer, ID Washer, " ID x " OD 1. 12 Yoke 1. 13 Bearing, Roller 1. 14 Washer, ID Washer, " ID x " OD 1. 15 Gear Assembly, Gear Assembly, Output 1. 16 coupler holster Holster 1. 17 Head & Bearing Head & Bearing Assembly 1 . 18 Trigger Spring Trigger Spring 1. 19 Gear, Internal Gear, Internal 1. 20 Gear, Output Pinion 1. 21 Gear, Planet (Second Stage) 3. 22 Gear, Sun (Second Stage) 1. 23 Gear, Planet (First Stage) 3. 24 Washer 1. 25 Washer, kcoL Washer, kcoL 2. 26 Mount, Motor 1. 27 Screw, M3 x 16 Screw, M3 x 16 5. 28 393795-19* Motor Assembly (with Sun Gear) 1. 1 Models 595-A, -C. 29 343151 Battery Pack, 18V. 2 Models 595-B, -D. 30 339820 Cylinder Assembly, Grease 1. 31 Switch, Three W Switch 1 . 32 336523 Gasket 1. 33 O-Ring 1 . 34 Spring, Bleed V Spring, Bleed Valve 1 . 35 Valve, Bleed Valve, Bleed 1.

9 36 Plug Plug 1. 37 Piston Piston 1 . 38 Pin, Roll Pin, Roll 2 . 39 340067 Hose Assembly, Grease 1 Never Substitute 40 308730 Coupler, Grease 1. 41 343170 Flashlight with Clip 1. 42 Lens Support Lens, LED 1. 43 PCB board Circuit Board, LED 1 . 44 Ball, Check, 3-8 Ball, Check, 3/8" Diameter 1 . 45 Spring, Check Spring, Check 1 . 46 Gasket (Copper) Gasket (Copper) 1 . 47 Plug, Check Plug, Check 1 . 48 TP Protector, Thermal 1 . 49 PCB Circuit Board and Battery Connector 1 . 50 Housing ASSY Housing, Left 1. 343152 Charger, Battery (120 Vac / 60 Hz) 1 Models 595-A, -B. 51. 343153 Charger, Battery (230 Vac / 50 Hz) 1 Models 595-C, -D. 52 Case, Carrying 1. Optional A 340338 Relief Valve with Gasket B 6304-B Coupler, Grease Legend: Part numbers left blank are not available separately. *Replacement of these items by other than an authorized Alemite Service Center voids the warranty.

10 NSW QLD/PNG VIC/TAS WA SA/NT NZ. TEL: (02) 9939 0711 TEL: (07) 3204 9166 TEL: (03) 8787 8288 TEL: (08) 9209 3066 TEL: (08) 8241 7111 TEL: (09) 447 1007. FAX: (02) 9939 0411 FAX: (07) 3204 1224 FAX: (03) 8787 8266 FAX: (08) 9209 3933 FAX: (08) 8241 7011 FAX: (09) 447 1008. Alemite, LLC Visit our website at 3 or Revision (10-11)3. General Safety Rules WARNING. Read all instructions: Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. Save these instructions. Work Area Keep work area clean and well lit. Cluttered and dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. Keep children and bystanders away while operating a power tool.