SERVICE TOOL CATALOG - TransArctic

1 Performance PartsSERVICE tool CATALOGforTruck/TrailerDContainerDTransp ort A/CDMarine62-03213 Rev JService tool CatalogINTRODUCTIONThis SERVICE tool CATALOG identifies SERVICE tools used to perform SERVICE on transportrefrigeration equipment manufactured by Carrier Transicold. SERVICE tools included in thiscatalog are recommended tools that are considered necessary for proper CATALOG is broken down into major tool categories listed on page i. Also, this catalogincludes both apictorial anddescriptive referenceto mosttools isintended tomakeit as simple as possible to find the SERVICE tools INSTRUCTIONSAll orders and inquiries for parts must include:DPart numberDDescription of part as shownDQuantity requiredAddress all correspondence for parts to the following address:Carrier Transicold DivisionPerformance Parts Group, Box 4805 Syracuse, NY 13221or fax to : (315) 432-3778iHow to use this manualPlease take a few minutes to read this page.

2 It explains the content and structure of this manual,which will make it easier to find the tools you 1 Compressor & ClutchThis section contains tools used on compressors and 2 ElectricalThis section contains electrical 3 EngineThis section contains tools used on 4 FittingsThis section contains 5 General ToolsThis section contains general 6 RefrigerationThis section contains Refrigeration 7 Shop Supply, Cleaners and ChemicalsThis section contains general Shop and Numerical and Clutch1--1 DescriptionPart NumberClutch ToolsWRENCH, SPANNER FOR CLUTCHARMATURE (BUS)Spanner wrench for holding the armature plate onclutches. The holding pins are adjustable for useon different industry clutches, including DRIVER, FOR HOUSING MOUNTEDCLUTCH (BUS)Rotor installation tool for housing-mountedclutches. Used to tap the inner race onto thecompressor , SPANNER NUT LARGE W/ GREASEFITTING (BUS)Socket for spanner nut on housing-mountedclutches.

3 Used on the following spanner nuts:34-01301-TWIN PORT COMP, 34-06083-00, , SPANNER NUT SMALL WITH OUTGREASE FITTING (BUS)Socket for spanner nut on housing-mountedclutches. Used on the 34-01162-00 spanner , CLUTCH REMOVAL, 7/8-14X4 Used to remove the clutch on 05G compressors07-00381-00 CLUTCH tool , VARIABLE SPEEDCOMPRESSOR DKS-26 (BUS)Clutch tool for variable speed and Clutch1--2 DescriptionPart NumberTERMINAL BOX tool -- SCROLLCOMPRESSORUsed to remove and replace container unit scrollcompressor terminal box07-00436-00 TRAILER UNIT STANDBY CLUTCHADJUSTMENT TOOLUsed to adjust the standby clutch shoes on UNIT STANDBY CLUTCH BEARINGPRESS TOOLUsed to press in the bearing on trailer unitstandby , UNLOADER RINGUsed to install the unloader valves on hot gasbypass compressors. Pliers compress piston , OIL (SANDEN COMPRESSOR)Used on Sanden compressor for checking , CRIMPING, 06D TERMINALSUsed to crimp the motor leads into the terminalblock on 06D compressors for Rail, Container,Marine, and Trailer GRIP HOLDERUsed for holding motor leads when replacing aterminal block on 06D , (SPECIAL) COMPRESSOR OIL PANUsed to tighten compressors base plate mountingbolts with compressors and Clutch1--3 DescriptionPart NumberINSTALL tool , TK SHAFT SEALUsed to install the 20-22-778 one inch shaft sealon TK , SEAL END MAIN BEARING (5F and5H COMPRESSORS)07-00346-00 SLEEVE PULLER (5F COMPRESSORS)Used to pull the sleeves out of 5F compressorcylinders07-00394-00 SLEEVE PULLER (5H COMPRESSORS)

4 Used to pull the sleeves out of 5H compressorcylinders07-00395-0005G SHAFT SEAL TOOLUsed to install new bellows-style shaft seal on theshaft of an 05G and Clutch1--4 DescriptionPart Number05G LIP SEAL INSTALL TOOLUsed to drive new 05G lip seal into the seal START, COMPRESSORKit used to test-start small 115 VAC hermeticcompressors up to 5HP. This kit was set up foruse with Comfort Pro APU compressors, but willalso work with others if appropriate amperagefuse is , RESETTABLE, 20 AUsed in the 07-00494-00 Quick Start kit forComfort Pro APU :This fuse was only sized for use on APUcompressors. For all others, check the LRA andfollow , FELT SOCK FOR CLEAN-UP 05 GCOMPRESSORSF ilter (suction sock) for cleaning up systems withsolid contaminants. Package of and Clutch1--5 DescriptionPart NumberSOCK ADAPTER FOR YORK COMPRESSORUses 58-04165-00 sock, 42-01159-00 o-rings,and 42-00288-00 gasket14-60043-00 FILTER, FELT SOCK FOR CLEAN-UP 05K andYORK COMPRESSORSF ilter (suction sock) for cleaning up systems withsolid contaminants.

5 Package of 558-04165-00 KIT, VALVE PAD BLANK-OFF, UNLOADERHEAD SUCTION CUT OFFCap off plate for two-bolt, 1-3/4 center lineservice , VALVE PAD BLANK-OFF, 4 BOLT 2-1/2 C/LCap-off plate for four-bolt, 2-1/2 center lineservice , VALVE PAD BLANK-OFF, 2 BOLT 1-5/8 C/LCap-off plate for two-bolt, 1-5/8 center lineservice , VALVE PAD BLANK-OFF, UNLOADERHEAD SUCTION CUT OFFCap off plate for the piston on suction cut-offunloading cylinder and Clutch1--6 DescriptionPart NumberKIT, VALVE PAD BLANK-OFF, UNLOADERHEAD HGBPCap off plate for the unloader valve on hot gasby-pass or suction-cut off unloading COMPRESSOR tool KITT ools for rebuilding Container CA unit aircompressor - SIGHT GLASSThis improved tool (redesigned and hardened) isused to install and remove the oil sightglass on05G, 05K, 06D, 5D, 05D, 5F, AND , SIGHT GLASSS ight glass installation tool used on Thermo NumberTools and MetersMETER, MEGOHMETERA lsoknownas a Megger, thismeter isused totestmotor winding insulation integrity on the Vectorgenerator.

6 Can also be used to test most Instruction Sheet: 98 CASE, MEGOHMETERUsed with part number 07-00481-00 MegohmeterTEST LEADS, MEGOHMETERUsed on Megohmeter part number 07-00481-0007-00481-0007-00482-0007-0048 3-00 MULTIMETER, DIGITAL -- PEN TYPEThis is a small probe-style multimeter, designedto be used with one hand. This feature is helpfulwhen measuring in small, hard-to-get-to meter has Data Hold feature that saves themeasurement value on the display for laterreading. Two probe style tips ship with the unit,1/2 and 3 long. Meter reads up to 600V AC : DC 340mV, , 34V, 340V, 600 VAC , 34V, 340V, 600 VResistance ( ): 340, ,34k,340k, ,34 Diode Test:Range 0 to ,Current , DIGITALThis meter allows the technician to analyzeelectrical components ranging from basicdevices to highly sophisticated solid statecontrollers. It features an analog and digitaldisplay to test changing or stable signals alongwith audible continuity.

7 A continuous tone signalscontinuity; a beep signals a forward biased diodeor transistor. Test leads and protective NumberTEST LEADS, (RIGHT ANGLE)For use with 07-00243-10 meter07-00243-01 MULTIMETER, DIGITAL -- WAVETEKA digital multimeter with heavy-duty features forrugged protection from mishaps and adverseenvironments. One single selector switch makesit easier to use and saves time by enabling youto go directly to the function and range you in AC/DC voltage and current along withOhm readings meet all your needs. :200mV, 2V, 20V, 200V1500 VDC, 1000 VACC urrent:200 A, 2mA, 20mA200MA, 2A (n/a 110T, 10 AResistance ( ): 200, 2k,20k,200k,200 ,20 Diode Test:Range 0 to 2 VCurrent 20mA 20%Temperature --4 F to +1999 F07-00228-00 KIT, TEST LEADSFor use with 07-00228-00 CURRENT CLAMPThis accessory extends the AC currentmeasurement capability of the P/N 07-00228 orCTD P/N 07-00243 multimeter to 150 ampereswithout breaking the circuit under test.)

8 The1000:1 current transformation allows directreading in amperes when used with the 200 mAAC current range of the from + 3% (60 Hz) to + 4% (1000 Hz)07-00229-00 Electrical2--3 DescriptionPart NumberTACHOMETER, LASER, RPMUsed to read RPMs on rotating LIGHTUsed to set and check engine and compressorspeed. Can be used to freeze motion of pulleys,fan blades, etc. This strobe is a replacement forpart number PROBEThis probe simulator is a complete compactsimulator for checkout and calibration of RTDinstruments such as the RDWET are 11 temperatures for inputs to thecontroller. Range: --20_Fto70_Fin10_Fincrements07-00212-00 TEMPERATURE CONTROLLER SIMULATORMODULEUsed with Container units equipped with theCarrier solid state temperature controller(analog). The simulator module permits quickcheck out of the unit system to isolate amalfunctioning NumberDATAREADER (Container)Includes DataReader, battery, and cable12-50377-01 CALIBRATION FOR 12-01075-00 TEMP GAUGEUsed as a calibration standard for the12-01075-00 digital thermometer used onThunderbird and Phoenix Advantage , STATIC DISSIPATEA work surface designed to prevent electrostaticdischarge from damaging solid-state electronicdevices and components during , GROUNDINGA wrist strap grounding to prevent electrostaticdischarge from damaging solid-state electronicdevices and components during , MICROThis tester is used in place of the standardTrailer microprocessor to test the circuits andcomponents the microprocessor control.

9 (Instruction Sheet 62-90258-00)07-00290-01 Electrical2--5 DescriptionPart NumberTESTER, STEPPER MOTOR DRIVEUsed to check and/or operate the stepper motoron container units and XTC trailer units. This toolis also used to drive the EVXV open and closedfor SERVICE diagnosis during HARNESS FOR THE CSMV(Suction Modulating Valve SMV)Used on the 07-00375-00SV HARNESS FOR THE EVXV(Electronic Expansion Valve EXV)Used on the 07-00375-00SV (EPROM)Extractor for EPROM on (EPROM)Inserter for EPROM on and 40X/50X MICRO CONNECTORPIN TOOL07-60090-00 Electrical2--6 DescriptionPart NumberEXTRACTOR PINP ackard PINPin extractor for Packard terminals (connectormodels Metri-pack 280, Metri-pack 480, Metri-pack 630, and Metri-pack 800).07-00400-00 EXTRACTOR, PIN (AMP CONNECTOR)For removal of terminal connector pins fromconnectors used with auto-start andmicroprocessor tool (REMOVING PACKARDTERMINALS IN THERMISTOR PART#12-00452-00) -- Advanced MicroUsed to remove the terminals from the12-00452-00 thermistor connector.

10 Also used on CM small bus products and with weatherpackterminals (male and female).07-00387-00 EXTRACTOR, ML-2, ML-2i and ML-3 CONNECTORSAlso used on all EM small bus evaporators,Metri-Pack 150, 280, GT150, GT280, 280tangless, 280 buss bar, 630 pull to seat, lampsocket B1 and W3, and Metri-Pack 800 , TERMINAL, MOLEXUsed to remove terminals from Molex connectorsin conjunction with the 07-00489-00 crimper. Toolis used on main power connector of small bus EMand CM units .07-00490-00 EXTRACTOR, MINI FIT to extract male and female mini-fit sr. ter-minals from their appropriate NumberEXTRACTOR, EPROM, I-30 SDesigned to extract male and female mini-fit sr. ter-minals from their appropriate , MOLEX, (AWG-8)Used on the #8 wires for the power supply for theEM/CM product lines. Part number 07-00490-00,terminal extractor, can also be ,MOLEX MINI-FIT (10/12)Used on the EM evaporators to crimp the terminalsthat go into the Molex connector used on thespeeds wires on EM1, 2, 3, 7, :This is the #10-12 AWG ,MOLEX MINI-FITUsed on the EM evaporators to crimp the terminalsthat go into the Molex connector used on thespeeds wires on EM1, 2, 3, 7, :This is the #8 AWG , MICRO PINC rimper for micro pin on Container , ML-2, ML-2i and ML-3 CONNECTORSUsed with unsealed 150 series connectors andterminals 16 to 22 gauge, Metri-Pack, andpull-to-seat.