Solid State WHEEL BALANCER - Nytech Supply Co

1 Box 3002, 1601 J. P. Hennessy Drive, LaVergne, TN USA 37086 615/641-7533 800/688-6359 Manual Part No.:111868 HENNESSY INDUSTRIES INC. Manufacturer of AMMCO , COATS and BADA Automotive Service Equipment and : 3/00 rev. 4950/1025/1050/1055 Solid StateWHEEL BALANCER Installation InstructionsOperating InstructionsSafety InstructionsMaintenance Instructionswith Parts IdentificationREAD these instructions before placing unit inservice KEEP these and other materials deliveredwith the unit in a binder near the machine forease of reference by supervisors and COATS 950/1025/1050/1055 WHEEL BalancerDirect DriveCOATS 950/1025/1050/1055 WHEEL BALANCER iiiTable of ContentsOperator Protective Equipment.

2 IvOwner s Responsibility ..vDefinitions of Hazard Levels ..vImportant Safety Instructions ..viBefore You BeginReceiving ..1 Electrical Requirements ..1 Specifications ..1 Standard Accessories ..1 Optional Accessories ..1 Features ..2 Installation and SetupFloor and Space Requirements ..2 Unpack and Setup the Unit ..2 Connecting Power ..5 Initial Testing ..5 BALANCER Operation OverviewDetermining the Planes ..6 Balancing a WHEEL ..6 Control Panel ..7 Mounting WheelsBack Cone Mounting ..8 Front Cone Mounting ..8 Alternate Mounting ..9 Optional Combi-Adapter Mounting ..9 WHEEL Data EntryWheel Offset - A ..10 WHEEL Width - W ..10 WHEEL Diameter - D ..10 Selecting Balancing ModeDynamic Balancing ..11RV Balancing.

3 11 Alloy 1 ..11 Alloy 2 ..11 Alloy 3 ..11 Alloy 4 ..11 Static ..11 Match Mount ..11 Selecting Balancing OptionsHood Start ..12 Round Off ..12 Ounce/Gram ..12 Operator A/B ..12 Clear ..12 Blank Rim ..12 Reading the DisplaysWeight Displays ..12 Weight Position LEDs ..12 Display Messages ..12 Balancing a WheelProcedure ..13 Changing WHEEL Information During Balancing ..13 Changing Balancing Modes During Balancing ..13 Checking the Balance ..13 After Balancing Vibration Checklist ..13 Match MountDescription ..14 Instructions ..14 Maintenance and CalibrationPreventative Maintenance ..16 Calibration ..16 Distance Gauge Calibration ..16 Parts Identification ..17-21 ContentsWatch for this symbol. It indicates that theinstruction or option described is forModels 1025, 1050, and 1055 COATS 950/1025/1050/1055 WHEEL BalancerSafetyOperator ProtectiveEquipmentPersonal protective equipment helps make tire serv-icing safer.

4 However, equipment does not take theplace of safe operating practices. Always wear durablework clothing during tire service activity. Loose fittingclothing should be avoided. Tight fitting leather glovesare recommended to protect operator s hands whenhandling worn tires and wheels. Sturdy leather workshoes with steel toes and oil resistant soles should beused by tire service personnel to help prevent injury intypical shop activities. Eye protection is essential dur-ing tire service activity. Safety glasses with sideshields, goggles, or face shields are acceptable. Backbelts provide support during lifting activities and arealso helpful in providing operator should also be given to the use of hear-ing protection if tire service activity is performed in anenclosed area, or if noise levels are to follow danger, warning, and cau-tion instructions may lead to serious per-sonal injury or death to operator orbystander or damage to property.

5 Do notoperate this machine until you read andunderstand all the dangers, warnings andcautions in this manual. For additionalcopies of either, or further information,contact:Hennessy Industries, Box 3002, 1601 Hennessy DriveLaVergne, TN 37086-1982(615) 641-7533 or (800) 688-6359 WARNINGDo it NowMake sure the instruction and warn-ing decal is clean and clearly visibleto operator. NOTICERead entire manual before assembling,installing, operating, or servicing 950/1025/1050/1055 WHEEL BALANCER vOwner s ResponsibilityTo maintain machine and user safety, the responsi-bility of the owner is to read and follow these instruc-tions: Follow all installation instructions. Make sure installation conforms to all applicableLocal, State , and Federal Codes, Rules, andRegulations; such as State and Federal OSHAR egulations and Electrical Codes.

6 Carefully check the unit for correct initial function. Read and follow the safety instructions. Keepthem readily available for machine operators. Make certain all operators are properly trained,know how to safely and correctly operate the unit,and are properly supervised. Allow unit operation only with all parts in placeand operating safely. Carefully inspect the unit on a regular basis andperform all maintenance as required. Service and maintain the unit only with authorizedor approved replacement parts. Keep all instructions permanently with the unitand all decals/labels/notices on the unit clean andvisible. Do not override safety of HazardLevelsIdentify the hazard levels used in this manual withthe following definitions and signal words:DANGERW atch for this symbol:It Means: Immediate hazards, which will result insevere personal injury or for this symbol:It Means: Hazards or unsafe practices, which couldresult in severe personal injury or for this symbol:It Means: Hazards or unsafe practices, which mayresult in minor personal injury or product or for this symbol!

7 It means BE ALERT! Yoursafety, or the safety of others, is involved!CAUTIONWARNINGDANGERS afetyvi COATS 950/1025/1050/1055 WHEEL BalancerSafetyIMPORTANT SAFETY INSTRUCTIONSSAVE THESE INSTRUCTIONSREAD ALL INSTRUCTIONS1. Eye and face protection recommendations: Protective eye and face equipment is required tobe used where there is a reasonable probability ofinjury that can be prevented by the use of suchequipment. (a) Protective gog-gles, safety glasses, or a face shield must be pro-vided by the owner and worn by the operator ofthe equipment. Care should be taken to see thatall eye and face safety precautions are followed bythe operator. ALWAYS WEAR SAFETY glasses only have impact resistantlenses, they are not safety Do not disable hood safety interlock system, or inany way shortcut safety controls and Be sure that wheels are mounted properly, thehub nut engages the arbor for not less than four(4) turns, and the hub nut is firmly tightenedbefore spinning the Read and understand this manual before operat-ing.

8 Abuse and misuse will shorten the Be sure the BALANCER is properly connected to thepower Supply and electrically Do not operate equipment with a damaged cordor if the equipment has been dropped or damaged until it has been examined by a qualified not let cord hang over edge of table, bench, orcounter or come in contact with hot manifolds ormoving fan If an extension cord is necessary, a cord with acurrent rating equal to or more than that of theequipment should be used. Cords rated for lesscurrent than the equipment may overheat. Careshould be taken to arrange the cord so that it willnot be tripped over or Keep guards and safety features in place and inworking Wear proper clothing.

9 Safety toe, non-slipfootwear and protective hair covering to containhair is recommended. Do not wear jewelry, looseclothing, neckties, or gloves when operating Keep work area clean and well lighted. Clutteredand/or dark areas invite Avoid dangerous environments. Do not use powertools or electrical equipment in damp or wet loca-tions, or expose them to Avoid unintentional starting. Be sure the balanceris turned off before Disconnect the BALANCER before Use only manufacturer s recommended acces-sories. Improper accessories may result in per-sonal injury or property Repair or replace any part that is damaged or wornand that may cause unsafe BALANCER operation. Donot operate damaged equipment until it has beenexamined by a qualified service Never overload or stand on the Do not allow untrained persons to To reduce the risk of fire, do not operate equip-ment in the vicinity of open containers or flamma-ble liquids (gasoline).

10 20. Adequate ventilation should be provided whenworking on operating internal Keep hair, loose clothing, fingers, and all parts ofbody away from moving Use equipment only as described in this Use only manufacturer s recommended 950/1025/1050/1055 WHEEL BALANCER 1 Before You BeginReceivingThe shipment should be thoroughly inspected assoon as it is received. The signed bill of lading isacknowledgement, by the carrier, of receipt in goodcondition of the shipment covered by our any of the goods called for on this bill of lading areshorted or damaged, do not accept them until the car-rier makes a notation of the shorted or damagedgoods on the freight bill. Do this for your own THE CARRIER AT ONCE if any hidden loss ordamage is discovered after receipt and request him tomake an inspection.