ST SPORT 2+2 - Players Golf Cars

1 ST SPORT 2+2 OWNER'S MANUAL&SERVICE GUIDESAFETY(NOTES, CAUTIONS AND WARNINGS CONTINUED ON INSIDE OF BACK COVER)NOTES, CAUTIONS AND WARNINGST hroughout this guide NOTE, CAUTION and WARNING will be NOTE indicates a condition that should beobserved. A CAUTION indicates a condition thatmay result in damage to the vehicle. A WARNING indicates ahazardous condition thatcould result in severeinjury or observe these NOTES, CAUTIONS and WARN-INGS; be aware that servicing a vehicle requiresmechanical skill and a regard for conditions that could behazardous. Improper service or repair may damage thevehicle or render it posts, terminalsand related accessoriescontain lead and leadcompounds. Wash hands after handling.!!!!Read and understand all labels located on the vehicle. For any questions on any of the information, contact a represen-tative for replace any damaged or missing steep hills it is possible for vehicles to coast at greater than normal speeds encountered on a flat surface.

2 To pre-vent loss of vehicle control and possible serious injury, speeds should be limited to no more than the maximum speedon level ground (See GENERAL SPECIFICATIONS). Limit speed by applying the service damage to the drive train components due to excessive speed may result from driving the vehicle abovespecified speed. Damage caused by excessive speed may cause a loss of vehicle control, is costly, is consideredabuse and will not be covered under the vehicle is to be used in a commercial environment, signs similar to the ones illustrated should be used to warn ofsituations that could result in an unsafe sure that this manual remains as part of the permanent service record should the vehicle be resold. WASH HANDSAFTER HANDLING!Battery posts,terminals and relatedaccessories containlead and lead compounds,chemicals knownto cause cancer andreproductive WARNINGWASH HANDSAFTER HANDLING!

3 WARNING: Battery posts, terminals and relatedaccessories contain lead and lead compounds,chemicals known to cause cancer and reproductive LEADAND RELATED PARTSPage iOwner s Manual and Service GuideOWNER S MANUAL ANDSERVICE GUIDEELECTRIC POWEREDUTILITY VEHICLESST SPORT 2+2 Starting Model Year 2005E-Z-GO Division of TEXTRON, Inc. reserves the right to make design changes without obligation to make these changes on units previously sold and the infor-mation contained in this manual is subject to change without Division of TEXTRON, Inc. is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in CONTACT USNORTH AMERICA: TECHNICAL ASSISTANCE & WARRANTY PHONE: 1-800-774-3946, FAX: 1-800-448-8124 SERVICE PARTS PHONE: 1-888-GET-EZGO (1-888-438-3946), FAX: 1-800-752-6175 INTERNATIONAL: PHONE: 010-1-706-798-4311, FAX: 010-1-706-771-4609 E-Z-GO DIVISION OF TEXTRON, INC.

4 , 1451 MARVIN GRIFFIN ROAD, AUGUSTA, GEORGIA USA 30906-3852 Page iiGENERAL INFORMATIONO wner s Manual and Service GuideThis vehicle has been designed and manufactured in the United States of America (USA) as a World Vehicle . The Standards and Specifications listed in the following text originate in the USA unless otherwise use of non Original Equipment Manufacturer (OEM) approved parts may void the batteries may void the PROLONGED STORAGEAll batteries will self discharge over time. The rate of self discharge varies depending on the ambient temperature and the age and condition of the fully charged battery will not freeze in winter temperatures unless the temperature falls below -75 F (-60 C).For winter storage, the batteries must be clean, fully charged and disconnected from any source of electrical drain. The battery charger and the controller are both sources of electrical drain. Unplug the battery charger DC plug from the vehicle receptacle.

5 As with all electric vehicles, the batteries must be checked and recharged as required or at a minimum of 30 day iiiTABLE OF CONTENTSO wner s Manual and Service GuideSAFETY .. inside coversGENERAL INFORMATION .. iiSAFETY INFORMATION .. viiWELCOME .. 1 BEFORE INITIAL USE .. 1 Fig. 1 Initial Service Chart .. 1 PORTABLE CHARGER INSTALLATION .. 2 Fig. 2 Proper Charger Installation .. 2 Fig. 3 Charger Receptacle Location .. 2 CONTROLS AND INDICATORS .. 2 KEY/LIGHT 2 HOUR 2 STATE OF CHARGE METER .. 3 DIRECTION SELECTOR .. 3 Fig. 4 Direction Selector .. 3 ACCELERATOR PEDAL .. 3 Fig. 5 Key/Light Switch & State of Charge Meter .. 3 COMBINATION SERVICE AND PARK BRAKE PEDAL .. 3 HORN .. 3 Fig. 6 Accelerator, Brake and Horn .. 3 LOAD BED .. 4 MANUAL LIFT BED .. 4 Fig. 7 Manual Bed Latch .. 4 Fig. 8 Gas 4 SEATING .. 5 VEHICLES EQUIPPED WITH CONVERTIBLE CARRIER .. 5 STORAGE.

6 5 VEHICLES EQUIPPED WITH CONVERTIBLE CARRIER .. 5 CARGO PLATFORM ..5 Fig. 9 Cargo Platform and Rear Compartment .. 5 REAR STORAGE COMPARTMENT ..5 GLOVE COMPARTMENTS .. 5 CARGO BASKET .. 5 OPERATING THE VEHICLE .. 6 TERRAIN .. 6 MODIFICATIONS TO VEHICLE .. 6 STARTING AND DRIVING .. 6 STARTING THE VEHICLE ON A HILL .. 7 COASTING .. 7 LABELS AND PICTOGRAMS .. 7 VEHICLE CAPACITY .. 7 SUN TOP AND WINDSHIELD (If Equipped) .. 7 VEHICLE CLEANING AND CARE .. 7 VEHICLE CLEANING .. 7 Fig. 10 Load Bed Configurations and Capacities .. 8 Fig. 11 Cargo Basket 8 Fig. 12 Gun Holder and Glove Compartments .. 8 COMMON SENSE OPERATION .. 10 GUN HOLDER .. 10 Page ivOwner s Manual and Service GuideTABLE OF CONTENTSENVIRONMENTAL CONCERNS .. 10 REPAIR .. 11 LIFTING THE VEHICLE .. 11 Fig. 13 Lifting the Vehicle .. 11 WHEELS AND TIRES ..11 TIRE INSPECTION .. 11 TIRE REPAIR .. 11 WHEEL INSTALLATION.

7 12 Fig. 14 Wheel Installation .. 12 UNIDIRECTIONAL TIRES .. 12 Fig. 15 Unidirectional Tire Wheel Installation .. 12 LIGHT BULB REPLACEMENT .. 13 Fig. 16 Headlight Replacement .. 13 Fig. 17 Tail and Brake Light Bulb Replacement .. 13 Fig. 18 Tail and Brake Light Bulb Replacement .. 13 FUSE REPLACEMENT .. 13 TRANSPORTING VEHICLE .. 13 TOWING .. 13 HAULING .. 13 SERVICE AND 14 SERIAL NUMBER LABEL LOCATION .. 14 Fig. 19 Serial Number Label Location .. 15 Fig. 20 Periodic Service Schedule .. 15 TIRE INSPECTION .. 16 BRAKES .. 16 PERIODIC BRAKE TEST FOR MECHANICAL BRAKES .. 17 Fig. 21 Typical Brake Performance Test .. 17 REAR AXLE .. 17 CHECKING THE LUBRICANT LEVEL .. 17 LUBRICATION .. 17 Fig. 22 Add, Check and Drain Axle Lubricant .. 18 Fig. 23 Lubrication Points 18 CAPACITIES AND REPLACEMENT 18 Fig. 24 Capacities and Replacement Parts .. 18 HARDWARE .. 19 Fig. 25 Torque Specifications.

8 19 BATTERIES AND CHARGING .. 20 SAFETY .. 20 BATTERY .. 20 BATTERY MAINTENANCE .. 20AT EACH CHARGING CYCLE .. 20 MONTHLY .. 21 ELECTROLYTE LEVEL AND WATER .. 21 Fig. 26 Correct Electrolyte Level ..21 Fig. 27 Water Purity Table .. 21 Fig. 28 Automatic Watering Gun .. 21 BATTERY CLEANING .. 22 Fig. 29 Preparing Acid Neutralizing Solution .. 22 BATTERY REPLACEMENT .. 2236 Volt System Battery Connections .. 23 BATTERY CHARGING .. 23AC VOLTAGE .. 23 TROUBLESHOOTING .. 23 HYDROMETER .. 24 Fig. 30 Hydrometer .. 24 Page vTABLE OF CONTENTSO wner s Manual and Service GuideUSING A HYDROMETER .. 24 Fig. 31 Hydrometer Temperature Correction .. 25 BATTERY CHARGER MAINTENANCE .. 25 PROLONGED STORAGE .. 25 Fig. 32 Freezing Point of Electrolyte .. 25 GENERAL 27 Fig. 33 Vehicle Dimensions andVehicle Incline Specifications .. 29 Fig. 34 Turning Clearance 30 VEHICLE WARRANTIES.

9 31 DOMESTIC WARRANTY .. 32 INTERNATIONAL WARRANTY (2005) .. 33 DECLARATION OF CONFORMITY (EUROPE ONLY).. 35 LABELS AND PICTOGRAMS .. A - 1 Fig. 35 Label Appendix A - 3 Fig. 36 Pictogram Definitions .. Appendix A - 4 Fig. 37 Pictogram Definitions .. Appendix A - 5 Fig. 38 Pictogram Definitions .. Appendix A - 6 Fig. 39 Pictogram Definitions .. Appendix A - 7 Page viOwner s Manual and Service GuideTABLE OF CONTENTSN otes:Owner s Manual and Service GuideSAFETY INFORMATIONPage viiThis manual has been designed to assist the owner-operator in maintaining the vehicle in accordance with proceduresdeveloped by the manufacturer. Adherence to these procedures and troubleshooting tips will ensure the best possibleservice from the product. To reduce the chance of personal injury and/or property damage, the following instructionsmust be carefully observed:Certain replacement parts can be used independently and/or in combination with other accessories to modify an E-Z-GO-manufactured vehicle to permit the vehicle to operate at or in excess of 20mph.

10 When an E-Z-GO-manufacturedvehicle is modified an any way by the Distributor, Dealer or customer to operate at or in excess of 20mph, UNDERFERERAL LAW the modified product will be a Low Speed Vehicle (LSV) subject to the strictures and requirements ofFederal Motor Vehicle Safety Standard In these instances, pursuant to Federal law the Distributor or DealerMUST equip the product with headlights, rear lights, turn signals, seat belts, top, horn and all other modifications forLSV s mandated in FMVSS , and affix a Vehicle Identification Number to the product in accordance with therequirements of FMVSS Pursuant to FMVSS , and in accordance with the State laws applicable in theplaces of sale and use of the product, the Distributor, Dealer or customer modifying the vehicle also will be the FinalVehicle Manufacturer for the LSV, and required to title or register the vehicle as mandated by State will NOT approve Distributor, Dealer or customer modifications converting E-Z-GO products into LSV Company, in addition.