STRAIGHT STONE GRINDER - Railtech Matweld

1 632 South 3rd Box 2816 Paducah, KY 42002270-444-0085 Fax: 270-443-6180 Website: : INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without Matweld STRAIGHT STONE GRINDER isa powerful and safe grinding tool foruse on field welds, frogs, switch points,etc. The tool has an on-off valve ortrigger, high strength aluminum hous-ing and rigid handles for safe use bythe :00499 8 x 1 x 5/8 GRINDING STONE046009 1 STONE ADAPTOR046015 SLOTTING GUIDE KITSTRAIGHT STONE GRINDER04600 CW ROTATION04650 CW ROTATION w/TRIGGER04700 CCW ROTATION04750 CCW ROTATION w/TRIGGERFLOW10 gpm(38 lpm)PRESSURE2000 psi(140 bar)RPM4000 DIMENSIONSA - 21 (533mm)B - 8 (203mm)C - 7 1/2 (190mm)WEIGHT15 lbs( kg)06/10 ABC2 Matweld , INC.

2 PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without , INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without SAFETY PRECAUTIONS:TOOL OPERATORS AND MAINTENANCE PERSONNEL MUST ALWAYS COMPLY WITH THE SAFETYPRECAUTIONS GIVEN IN THIS MANUAL, AND WITH ALL STICKERS AND TAGS ATTACHED TO THETOOL AND HOSE. ALL SAFETY PRECAUTIONS ARE GIVEN FOR YOUR SAFETY. READ TO UNDER-STAND AND FOLLOW ALL SAFETY, MAINTENANCE AND OPERATION INSTRUCTIONS BEFORE YOUUSE OR MAINTAIN THE TOOL. REVIEW THE MANUAL DAILY BEFORE USING THE TOOL.

3 IN ADDI-TION, FOLLOW ALL SAFETY GUIDELINES GIVEN TO YOU BY YOUR SUPERVISOR. DO NOT USETHE TOOL IF YOU HAVE ANY QUESTIONS ABOUT THE OPERATION, SAFETY OR MAINTENANCE OFTHIS TOOL. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN PERSONAL INJURY OREQUIPMENT HAS NO CONTROL OVER TOOL USE OR OPERATION ONCE IT LEAVES THE MATWELDPLANT. Matweld HAS NO CONTROL OVER OPERATOR OR MAINTAINER SELECTION. THE CUS-TOMER MUST ASSUME RESPONSIBILITY FOR THE TOOL S SUITABILITY FOR A PARTICULAR FUNC-TION. DURING USE OF TOOL, GOOD JUDGEMENT MUST BE USED TO WORK SAFELY AND EFFI-CIENTLY WITHOUT ENDANGERING THEMSELVES OR BYSTANDERS. UNDERSTANDING OF THEOPERATION AND MAINTENANCE MANUAL IS ESSENTIAL FOR ANYONE USING OR MAINTAINING THETOOL.

4 DO NOT OPERATE THE TOOL UNTIL YOU HAVE BEEN THOROUGHLY AND PROPERLY TRAINEDOR UNDER THE SUPERVISION OF AN INSTRUCTOR. CHECK POWER SOURCE DAILY TO DETERMINE IF CORRECT FLOW AND PRESSURE AREAVAILABLE. NEVER EXCEED FLOWS OR PRESSURES FOR THE TOOL BEING USED. PER-SONAL INJURY OR DAMAGE TO THE TOOL CAN RESULT. OPERATORS MUST CLEAR THE WORK AREA OF NONESSENTIAL PERSONNEL. FLYING DE-BRIS CAN CAUSE SERIOUS INJURY. THE OPERATOR MUST BE FAMILIAR WITH ALL PROHIBITED WORK AREAS SUCH AS UNSAFEGRADES, POOR FOOTING AREAS AND OVERHEAD HAZARDS. MAINTAIN BALANCE AND PROPER FOOTING AT ALL TIMES. NEVER OVERREACH TO THE EX-TENT THAT A BROKEN PART OR SUDDEN MOVEMENT OF THE TOOL CAN CAUSE YOU TOLOSE YOUR BALANCE AND FALL, OR CAUSE INJURY TO YOUR SELF OR SOMEONE , INC.

5 PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without WHEN WORKING NEAR ELECTRICAL CONDUCTORS, ALWAYS ASSUME THAT THE CONDUC-TORS ARE ENERGIZED AND THAT HOSES AND CLOTHING CAN CONDUCT HARMFUL ELECTRIC-ITY. USE HOSES LABELED AND CERTIFIED AS NONCONDUCTIVE. DO NOT OPERATE THE TOOL AT EXCESSIVE FLUID TEMPERATURES OPERATOR DISCOM-FORT AND POTENTIAL BURNS CAN RESULT AT HIGH OIL TEMPERATURES. NEVER WEAR LOOSE CLOTHING THAT CAN GET ENTANGLED IN THE WORKING PARTS OF THETOOLS OR BE CARELESS WITH HANDS, FEET OR OTHER BODY PARTS AROUND THE WORK-ING PARTS OF THE TOOLS. HYDRAULIC TOOLS EXERT HIGH TORQUE AND FORCE AND CANCAUSE SERIOUS INJURY OR DEATH IF IMPROPERLY USED.

6 TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE, ALL TOOL REPAIR, MAINTENANCE ORSERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSON-NEL. ALWAYS WEAR SAFETY EQUIPMENT SUCH AS OIL INJECTION RESISTANT WORK GLOVES,SAFETY GLASSES, SAFETY BOOTS, EAR PROTECTION AND OTHER SAFETY APPAREL DIC-TATED BY YOUR SUPERVISOR APPLICABLE FOR THE JOB YOU ARE DOING AND THE TOOLYOU ARE USING. DO NOT CLEAN INSPECT OR REPAIR THE TOOL WHILE CONNECTED TO THE POWERSOURCE. ACCIDENTAL ENGAGEMENT OF THE TOOL CAN CAUSE SERIOUS PERSONAL INJURY. OIL INJECTION HAZARD EXISTS WITH THIS TOOL. OIL INJECTION IS A CONDITION WHEREHYDRAULIC OIL IS INJECTED UNDER THE SKIN FROM PRESSURE IN THE LINE. ALWAYS WEARGLOVES AND REPAIR ANY LEAKS IMMEDIATELY.

7 NEVER CARRY A TOOL BY THE HOSES. DO NOT USE DAMAGED EQUIPMENT. IMMEDIATELY REPLACE ANY DAMAGED HOSES, FIT-TINGS, OR OTHER COMPONENTS SHOWING WIRE BRAID, NICKS, CUTS, DAMAGE OR ABRA-SIONS. FAILURE TO DO SO MAY RESULT IN EQUIPMENT DAMAGE AND / OR PERSONAL INJURYOR DEATH. CLEAN UP ANY OIL OR FLUID SPILLS , INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without SUPERVISOR ADD ADDITIONAL PRECAUTIONS RELATING TO THE SPECIFIC WORK AREAAND LOCAL SAFETY REGULATIONS BELOW:**6 Matweld , INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without , 04650, 04700, & 04750 STRAIGHT STONE GRINDERSAFETY WEAR PROTECTIVE EQUIPMENT SUCH AS GLOVES, SAFETY GLASSES, EAR PRO-TECTION AND SAFETY DO NOT WEAR CLOTHING WHICH MAY BECOME ENTANGLED IN THE KEEP WORK AREA FREE OF TOOLS OR ANY OTHER OBJECTSWHICH MAY IMPAIR SOUND OIL INJECTION HAZARD EXISTS WITH THIS TOOL.

8 OIL INJECTION IS A CONDITIONWHERE THE HYDRAULIC OIL IS FORCED UNDER THE SKIN THROUGH PRESSURE IN THE WEAR GLOVES, DO NOT CARRY THE TOOL BY HYDRAULIC HOSES, AND REPAIRLEAKS CHANGE STONES WITH THE POWER SOURCE VALVE(S) IN THE ON POSITION, TURNTHE POWER SOURCE OFF . ATTEMPT TO CARRY THE GRINDER WITH THE POWER SOURCE IN THE ON POSI-TION, TURN THE POWER SOURCE OFF . TOUCH OR TRY TO STOP A MOVING CHECK THE WORK AREA FOR ANY TRASH WHICH MAY IGNITE FROM CHECK THE AREA FOR SMOLDERING TIES OR TRASH BEFORE LEAVING THE WHEN CHANGING STONES, FOLLOW ALL GRINDING STONE MANUFACTURERS INSTRUCTIONSFOR SAFETY AND OPERATION. USE ONLY STONES THAT COMPLY WITH ANSI USING, RUN NEW GRINDING STONE FOR ONE MINUTE AT FULL SPEED TO CHECKFOR DEFECTS OR MOST HYDRAULIC OILS HAVE A FLASHPOINT OF APPROXIMATELY 450 DEGREES (F).

9 MAKESURE HOSES ARE COMPLETELY CLEAR OF SPARKS AND HOT DEBRIS. HAVE ANOTHERPERSON STAND CLOSE TO HYDRAULIC POWER SOURCE CONTROLS TO OBSERVE OPERA-TION AND FOR EMERGENCY SHUTDOWN IF , INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without , 04650, 04700, & 04750 STRAIGHT STONE GRINDERFLOW:10 GPM (38 LPM)PRESSURE:2000 PSI (140 BAR)MAX BACK PRESSURE:250 PSI (17 BAR)ROTATION:04600 & 04650 - CLOCKWISE04700 & 04750 - COUNTERCLOCKWISERPM:4000 OPERATION:1. WITH THE POWER SOURCE IN THE OFF POSITION, CONNECT THE HOSES. DO NOTDRAG THE SERVICE HOSE BY PULLING WITH THE TOOL. LOOP THE SERVICE HOSE INTHE WORK AREA IN SUCH A WAY TO RELIEVE STRESS ON THE HOSE AND QUICKDISCONNECT FITTINGS WHILE WORKING.

10 BE AWARE OF HOSE LOCATION AT ALL CONNECT THE TOOL TO THE POWER GRASP THE TOOL FIRMLY BEFORE TURNING ON THE VALVE OR ENGAGING THE TRIG-GER. THERE WILL BE A SLIGHT TORQUE REACTION WHEN THE STONE IS , INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without , 04650, 04700, & 04750 STRAIGHT STONE GRINDERMAINTENANCE:1. CHECK TOOL DAILY FOR PROPER OPERATION, LEAKS, OR INSPECT HOSES DAILY. REPLACE CUT, BURNED, OR OTHERWISE DAMAGED KEEP QUICK DISCONNECT COUPLERS CLEAN AND USE HYDRAULIC FLUIDS THAT COMPLY WITH HTMA SPECIFICATION , THE HYDRAULIC FLUIDSHOULD HAVE A VISCOSITY BETWEEN 100 AND 400 SSU (20-82 CENTISTOKES) AT THE MAXI-MUM AND MINIMUM EXPECTED OPERATING TEMPERATURES.