Stud Welding Solutions - Antec Engineering

1 Stud Welding SolutionsArc Stud Welding2 Arc Studs13 Wear Studs16 Shear Connectors18CD Stud Welding20 ISOF astening Systems for Insulation31 Automation Stud Welding32In addition to supplying a wide range of market leading stud Welding equipment and consumables, Antec also provide the following services: Technical support Training and advice Custom design and Solutions Machine repairs and servicing Spare parts Process improvement and cost reductionIntroducing Arc Stud WeldingDrawn arc stud Welding with ceramic ferrule or shielding gas is mostly used for stud diameters of 3 to 25mm and a Welding time of 100 to 1, arc stud Welding with ceramic ferrule is recommended for studs with a diameter of more than 12mm.

2 If it is required to protect the weld pool from atmosphere, shielding gas should be used. This process variant is also used with automated process with ceramic ferrule: joining of stud type Welding elements with a diameter 2 to 25mm (M24) onto thicker sheets of about 2mm or higher. Mild steel and stainless Welding stud is lifted and a secondary arc (pilot arc) of low current is ignited between stud tip and work the ignition of the main arc is carried out. Stud and work piece are melted. The stud is moved to the work piece, the two molten zones molten area solidify. The short and clean Welding process does not require any a result, an even joint is achieved with a strength which is above the strength of stud and base Stud Welding GunsTypeSK14K22K22-DK24K26 Stud Welding with ceramic ferrule Weldable stud range (mm)4-124-144-1913-2213-25 Short cycle stud Welding Weldable stud range (mm) 3-126-12 --Stud Welding with shielding gas Weldable stud range (mm)3-123-16 --Adjustable hydraulic plunge damper for studs from app.

3 14mm - Lifting ring system with length compensation- Compensation for stud length variations up to ..(mm)-8888 Standard support with ..legs22222 Lifting range from .. to .. (mm) voltage lifting coil (V=)60-9060-9060-9060-9060-90 Welding cable (m/mm2)5/352/502/502/952/120 Welding cable plug (mm2)3550/7050/7095120 Control cable (m/mm2)5 cable plug (4 wire) Body: fibre-glass reinforced polyamide (black) Length (excluding chuck) (mm)185175175250300 Body approx. (mm)5060606063 Height (including handle) (mm)150165165220240 Weight excluding cables app. (kg) = standard = optional -= not availableDesigned for comfortable operation, KOCO Arc Stud Welding guns are renown for their sturdiness and reliability, producing first class Welding results even under difficult operating conditions.

4 An adjustable hydraulic plunge damper is standard in the K22-D, K24 & K26 guns to damp the stud movement when it is plunged into the Welding pool (recommended for Welding studs from approx. 14mm diameter. Arc Stud Welding MachinesType5028101010171020103010 Stud Welding with ceramic ferrule Weldable stud range (mm)3-83-123-143-203-226-25 Short cycle stud Welding Weldable stud range (mm) 3-63-83-103-123-126-12 Stud Welding with shielding gas Weldable stud range (mm)3-83-103-123-163-163-16 Max. current (A)4508001100180023003500 Current setting range (A)45050-750150-1000150-1600300-2000300- 2600 Time setting range (ms)20-45020-60020-100020-150020-150020- 2000 Max. stud / min.)

5 At .. (mm) 15/34/832/33/1249/34/1450/32/2052/34/225 0/66/25 Self diagnosis overheatingshort circuit controlmains phase failuremalfunction of pilot arc - - Menu: selection of various languages- Fully controlled thyristor bridge- Microprocessor control Constant current regulation- Repeat cycle lock Mains connection 50/60 Hz 3-phase (V)400230/400230/400230/400230/400230/40 0 Mains connection special voltages (V) = standard = optional -= not ,currentregulationandhighperformanceensu repreciserepeatabilityandoptimumweldingr esults, Stud Welding MachinesType5028101010171020103010 Mains plug at 400 V (A)1632326363/1251254-wire mains cable at 400 V (m/mm2)5 fusing time-lag at 230/400 V (A)1625356363/80125 Mains power consumption at.

6 % ED (Kva) range mains voltage (%)-15/+6-15/+6-15/+6-15/+6-15/+6-15/+6 dust and moisture protection of control unit Class of protectionIP23IP23IP23IP23IP23IP23 CoolingFFFFFFS teel housing, powder-coated Housing dimensions (L x W x H) mm375x220x 360555x308x 535555x308x 535700x415x 660805x430x 730950x605x 860 Swivel castors / fixed castors-2/22/22/22/22/2 Handle122111 Lifting eye-22222 Weight (abt. Kg)256585160190350 Shielding gas equipment Stud counter resettableStud counter totally- Interface for automatic components- Stud Welding guns: SK14K22K22-DK24K26 --- --- -- -- - = standard = optional -= not availableArc Stud Welding Inverter MachinesType905iStud Welding with ceramic ferrule Weldable stud range (mm)2-12 Short cycle stud Welding Weldable stud range (mm) 2-8 Stud Welding with shielding gas Weldable stud range (mm)2-10 Max.

7 Current (A)800 Current setting range (A)100-800 Time setting range (ms)1-800 Max. stud / min. at .. (mm) 4/129/10 Self diagnosis overheatingshort circuit controlmains phase failuremalfunction of pilot arc = standard = optional -= not availableKOCOStudWeldingequipmentInverte rTechnology905icombinesexcellentweldingc haracteristicswithlowweight, , (shortcyclestudwelding). (weldingcurrent,weldingtimeandshieldingg aspre-flowtime), ,andsimultaneouslyonthedisplayinplaintex t(selfdiagnosis).Arc Stud Welding Inverter MachinesType905iMicroprocessor control Constant current regulation Repeat cycle lock Mains connection 50/60 Hz 3-phase (V)400 Mains plug at 400 V (A)324-wire mains cable at 400 V (m/mm2)5/4 Mains fusing time-lag at 230/400 V (A)20 Mains power consumption at.

8 %ED / (kVA)3 range mains voltage (%)-15/+6 Class of protectionIP23 CoolingFSteel housing, powder-coated Housing dimensions (L x W x H) mm435x220x 250 Handle1 Weight (abt. Kg)17 Shielding gas equipment LC-Display with backlight German / English / French / Italian language selectable Interface for automatic components Stud counter Gas pre-flow time (ms)1 -2000 Stud Welding guns: SK14K22 = standard = optional -= not availableArc Stud Welding Inverter MachinesType905i1805iStud Welding with ceramic ferrule Weldable stud range (mm)2-122-19 Short cycle stud Welding Weldable stud range (mm) 2-82-10 Stud Welding with shielding gas Weldable stud range (mm)2-102-12 Max. current (A)8001600 Current setting range (A)100-800200-1600 Time setting range (ms)1-8001-1000 Storage of parameters2020 Max.

9 Stud / min. at .. (mm) 4/129/102/196/16 Self diagnosis overheatingshort circuit controlmains phase failuremalfunction of pilot arc = standard = optional -= not availableKOCOStudWeldingequipmentInverte rTechnology905iand1805icombineexcellentw eldingcharacteristicswithlowweight, , (shortcyclestudwelding). (weldingcurrent,weldingtimeandshieldingg aspre-flowtime), ,andsimultaneouslyonthedisplayinplaintex t(selfdiagnosis).Arc Stud Welding Inverter MachinesType905i1805iMicroprocessor control Constant current regulation Repeat cycle lock Mains connection 50/60 Hz 3-phase (V)400400 Mains plug at 400 V (A)32634-wire mains cable at 400 V (m/mm2)5/45/10 Mains fusing time-lag at 230/400 V (A)2050 Mains power consumption at.

10 %ED / (Kva)3 range mains voltage (%)-15/+6-15/+6 Class of protectionIP23IP23 CoolingFFSteel housing, powder-coated Housing dimensions (L x W x H) mm435x220x 250600x270x 410 Handle12 Weight (abt. Kg)1736 Shielding gas equipment LC-Display with backlight German / English / French / Italian language selectable Interface for automatic components Stud counter Gas pre-flow time (ms)1 -20001 2000 Stud Welding guns: SK14K22K22-D = standard = optional -= not availableArc Stud Welding MachinesTypeIT2002IT3002IT90IT130 Welding rangeM3 M24 Dia. 2 22mmM3 M24 Dia. 2 25mmM3 M24 Dia. 2 22mmM3 M24 Dia. 2 25mmWelding materialMild steel, stainless steel, aluminiumMild steel, stainless steel, aluminiumMild steel, stainless steel, aluminiumMild steel, stainless steel, aluminiumWelding rateDia.