SUNLINE PLUS GAS / ELECTRIC SINGLE PACKAGE AIR ...

1 SUNLINE PLUS . GAS / ELECTRIC . SINGLE PACKAGE AIR CONDITIONERS. installation INSTRUCTION Supersedes: (693) (995). 035-13087. MODELS D1EG090, & 120 (STYLE B). & D2EG150. ( - EER). GENERAL - General installation YORK Model DEG units are SINGLE PACKAGE high efficiency air - Pre-start & Post-start Check List conditioners with gas heat designed for outdoor installation on - Economizer Accessory a rooftop or a slab. - Motorized Outdoor Air Damper Accy. - Gas Piping Accessory The units are completely assembled on rigid, permanently - Propane Conversion Accessory (USA). attached base rails. All piping, refrigerant charge, and electrical - High Altitude Accessory (Nat.)

2 Gas). wiring is factory installed and tested. The units require only - High Altitude Accessory (Propane). ELECTRIC power and duct connections at the point of installation . - Low Ambient Accessory The gas-fired heaters have aluminized steel tubular heat Renewal Parts: exchangers and spark ignition with proven pilot. Refer to the Renewal Parts Manual for complete listing of replacement parts on this equipment. FOR YOUR SAFETY All forms referenced in this instruction may be ordered from: Publications Distribution Center If you smell gas: Unitary Products Group 1. Open windows. Box 1592, York, Pa. 17405. 2. Don't touch electrical switches APPROVALS.

3 3. Extinguish any open flame. Design certified by as follows: 4. Immediately call your gas supplier. 1. For use as a forced air furnace with cooling unit. 2. For outdoor installation only. FOR YOUR SAFETY. 3. For installation on combustible material. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any 4. For use with natural gas or propane gas. other appliance. CAUTION. INSPECTION THIS PRODUCT MUST BE INSTALLED IN STRICT COMPLIANCE. As soon as a unit is received, it should be inspected for possible WITH THE ENCLOSED installation INSTRUCTIONS AND ANY. damage during transit.

4 If damage is evident, the extent of the APPLICABLE LOCAL, STATE, AND NATIONAL CODES. INCLUDING, BUT NOT LIMITED TO, BUILDING, ELECTRICAL, damage should be noted on the carrier's freight bill. A separate AND MECHANICAL CODES. request for inspection by the carrier's agent should be made in writing. Refer to Form for additional information. WARNING. REFERENCE INCORRECT installation MAY CREATE A CONDITION WHERE. THE OPERATION OF THE PRODUCT COULD CAUSE PERSONAL. Additional information on the design, installation , operation and INJURY OR PROPERTY DAMAGE. service of this equipment is available in the following reference forms: Installer should pay particular attention to the words: NOTE, CAUTION and WARNING.

5 Notes are intended to clarify or make the installation easier. Cautions are given to prevent equipment damage. Warnings are given to alert installer that per- sonal injury and/or equipment damage may result if installation procedure is not handled properly. TABLE OF CONTENTS. General .. 1 MAINTENANCE & TROUBLESHOOTING. 1. Reference .. 1 Normal 16. Approvals .. 1 Cleaning Flue Passages and Heating Elements .. 16. 2 Troubleshooting .. 17. Replacement Parts .. 18. installation . TABLES. 3. Location .. 3 No. Description Page Rigging and Handling .. 3 1 Unit Application Data .. 3. 3. Ductwork .. 3 2 Gas Heat Application 5.

6 Barometric Relief / Fixed Outdoor Air 3 Pipe Sizing .. 5. Intake Damper 4 4 Physical 8. Condensate 4. 4 5 Supply Air Blower 10. Filters .. 4 6 Accessory Static Resistances .. 11. Service 4 7 Blower Motor and Drive Data .. 11. 4 8 Electrical 11. Power and Control 4. Combustion Discharge .. 5 9 Limit Control Setting .. 12. Gas Piping .. 5 10 Blower Motor Pulley 14. Gas Connection .. 5 11 Gas Rate - Cubic Feet Per Hour .. 15. Units, Tanks and Piping .. 6. Vent and Combustion Air 6. Optional Economizer Rain Hood .. 6 FIGURES. OPERATION No. Description Page Cooling 1 Center of 3. Preliminary Operation 2 Barometric Relief / Fixed Outdoor Air Cooling Sequence of Operation.

7 11 Intake Damper 4. Safety Controls (Cooling)..11 3 Recommended Drain 4. Heating 12. Safety Controls (Heating) .. 12 4 Typical Field 5. Heat Anticipator Setpoints .. 12 5 External Supply Connection .. 6. Pre-Start Check 12 6 Bottom Supply Connection .. 6. START-UP 7 Vent and Combustion Air 6. Operating 13 8 Economizer Rain Hood Assembly .. 7. Post-Start Check List .. 13 9 Adjusting Enthalpy 8. Manifold Gas Pressure Adjustment .. 13 10 Unit 9. Pilot 13 11 Gas Valve 12. Burner 13. Burner Air Shutter Adjustment .. 14 12 Typical Gas Valve .. 13. Checking Supply Air 14 13 Proper Flame Adjustment .. 13. Adjustment of Temperature Rise.

8 15 14 Typical Flame Appearance .. 14. Checking Gas Input .. 15. Secure Owner's Approval .. 15 15 Pressure Drop versus Supply Air 14. PRODUCT NOMENCLATURE. D 1 E G 0 9 0 N 1 3 0 2 5. PRODUCT CATEGORY. VOLTAGE CODE. D = SINGLE PACKAGE Air Conditioner (Air Cooled) 25 = 208/230-3-60. 46 = 460-3-60. PRODUCT GENERATION. 1 = 1st Generation 2 = 2nd Generation NOMINAL GAS HEATING. PRODUCT IDENTIFIER OUTPUT CAPACITY. NOMINAL COOLING. EG = Gas/ ELECTRIC CAPACITY FACTORY INSTALLED 130 = 130 MBH. HEAT 165 = 163 MBH. 090 = 7-1/2 Ton 200 = 198 MBH. 120 = 10 Ton N = Natural Gas 150 = 12-1/2 Ton 2 Unitary Products Group installation .

9 LIMITATIONS provided in the base rails. Spreaders, whose length exceeds These units must be installed in accordance with the following the largest dimension across the unit, MUST be used across national and local safety codes: the top of the unit. 1. National Electrical Code ANSI/NFPA No. 70. BEFORE LIFTING A UNIT, MAKE SURE THAT ITS WEIGHT. IS DISTRIBUTED EQUALLY ON THE CABLES SO THAT IT. 2. National Fuel Gas Code WILL LIFT EVENLY. 3. Gas-Fired Central Furnace Standard ANSI Units may also be moved or lifted with a forklift. Slotted 4. Local gas utility requirements. openings in the base rails are provided for this purpose.

10 Refer to Table 1 for Unit Application Data and to Table 2 for Gas LENGTH OF FORKS MUST BE A MINIMUM OF 54". Heat Application Data. Remove the nesting brackets from the four corners on top of If components are to be added to a unit to meet local codes, the unit. All screws that are removed when taking these they are to be installed at the dealer's and/or the customer's brackets off must be replaced on the unit. expense. CAUTION: An adhesive backed label is provided over the Size of unit for proposed installation should be based on heat outside of the combustion air inlet opening to pre- loss/heat gain calculation made according to the methods of vent moisture from entering the unit which could the Air Conditioning Contractors of America (ACCA).