SYSTEM MANUAL - Orion

1 FlexSYSTEM MANUAL Revision Date - 22 September 2009 Machine MANUAL 100 Crescent DriveCollierville, TN 38017 Phone: (901) 888-4170 Toll Free: (800) 333-6556 FAX: (901) 365-1071 2009 Pro Mach. All Rights 106 of the 1976 Copyright Act forbids any party other than the author (Pro Mach) to: Reproduce owned workin copies or phonorecords, to prepare derivative works based upon the work; to distribute copies or phonorecords ofthe work to the public by sale or other transfer of ownership, by rental or lease. Copyright protection subsists from thetime the work is created in fixed form. The copyright in the work of authorship immediately becomes the property ofthe author who created the work (Pro Mach.)

2 Only the author or those deriving their rights through the author can right-fully claim WaiverThe information in this MANUAL is subject to change without notice and does not represent a commitment on the partof Pro Mach and assumes no responsibility for any errors that may appear in this MANUAL . In no event will Pro Machor its employees, partners, contracted workers/ companies or any association who participates in the writing of thismanual be liable for technical or editorial omissions made herein; nor for direct, indirect, special, incidental, or conse-quential damages resulting from the use or defect of this ManualRevision Flex Stretchwrapper22 September 2009 Table of ContentsPage ITable of ContentsChapter 1: Introduction and SafetyIntroduction.

3 1-1 About this MANUAL .. 1-2 Copyright Notice .. 1-2 Safety.. 1-3 SYSTEM Safety Recommendations.. 1-4 Hazard Messages .. 1-5 Operation Safety .. 1-6 Maintenance Safety .. 1-7 Lockout and Tagout Recommendations .. 1-8 Electrical SYSTEM .. 1-8 Pneumatic and Vacuum Systems .. 1-9 Installation and First Time Power Up .. 1-10 Unloading.. 1-10 Inspection .. 1-10 Machine Installation .. 1-11 Assembly Procedure .. 1-11 Chapter 2: SYSTEM DescriptionMachine Specifications .. 2-1 Utilities .. 2-1 Standard Speed .. 2-1 Drive .. 2-1 Control Features .. 2-1 Film Delivery .. 2-1 Structural Features .. 2-1 Machine Floor Plan.. 2-2 Chapter 3: SYSTEM OperationOperating Procedures.

4 3-1 Control Panel .. 3-1 Before Starting Machine Operation .. 3-1 Loading The Film .. 3-2 How to Start and Shut Down Your Wrapping SYSTEM .. 3-3 POWER SWITCH .. 3-3 START AND EMERGENCY STOP SWITCHES.. 3-3 HMI Screens ..3-4 Main Screen.. 3-4 The Menu Screen .. 3-5 The Alarm Panel .. 3-6 The Jog Component Screen .. 3-7 Machine ManualOrionFlex StretchwrapperRevision Table of Contents22 September 2009 Page IIThe Carriage Jog Screen.. 3-8 Factory Settings Screen .. 3-9 Restore Settings Popup Screen .. 3-11 The Roping Screen .. 3-12 The Wrap Menu (D) Screen.. 3-13 The Wrap Menu (A) Screen.. 3-14 The Film Settings Screen .. 3-16 The Insta Cut Screen.

5 3-18 The MIB Screen.. 3-19 The Maintenance Screen.. 3-20 Chapter 4: TroubleshootingTroubleshooting .. 4-1 Carriage Obstacle Detect Error Recovery .. 4-3 Chapter 5: MaintenanceMaintenance ..5-1 Motor Maintenance .. 5-1 Reducer Oil Change .. 5-1 Ring Bearing Maintenance (*optional) .. 5-2 Tower Raceways Maintenance .. 5-3 Chain Maintenance .. 5-3 Cleaning The Stretch Rollers.. 5-3 Preventative Maintenance Schedule .. 5-5PM Intervals .. 5-5 All H&L Standard Series .. 5-55,760 Loads or one month .. 5-517,280 Loads or three months.. 5-5 All H&L Heavy Duty (Ring Bearing) Series .. 5-65,760 Loads Or One Month .. 5-617,280 Loads or three months.

6 5-634,560 Loads or 6 months.. 5-6 HPA LPA Series .. 5-65,760 Loads or one month .. 5-617,280 Loads or three months.. 5-634,560 Loads or 6 months.. 5-6 RTD Series .. 5-7@ 5760 Loads or one month .. 5-7@ 17, 280 Loads or three months.. 5-7@ 34, 560 Loads or 6 months.. 5-7 RTA Series .. 5-75760 Loads or one month .. 5-717, 280 Loads or three months.. 5-734, 560 Loads or 6 months.. 5-7 OrionMachine ManualRevision Flex Stretchwrapper22 September 2009 Table of ContentsPage IIIC hapter 6: Electrical Prints and Mechanical DrawingsElectrical Prints ..6-1 Mechanical Drawings .. 6-2 Machine ManualOrionFlex StretchwrapperRevision Table of Contents22 September 2009 Page IVOrionMachine ManualRevision Flex Stretchwrapper22 September 2009 List of FiguresPage IList of FiguresChapter 1: Introduction and SafetyFork Tube Access Sticker.

7 1-10 Chapter 2: SYSTEM DescriptionChapter 3: SYSTEM OperationLoading the Film .. 3-2 The Main Screen .. 3-4 The Menu Screen .. 3-5 The Alarm Screen .. 3-6 The Jog Component Screen .. 3-7 The Carriage Jog Screen.. 3-8 The Factory Settings Screen .. 3-9 The Restore Settings Popup Screen .. 3-11 The Roping Screen .. 3-12 The Wrap Menu Screen.. 3-13 The Wrap Menu Screen.. 3-14 The Film Settings Screen .. 3-16 The Insta Cut Screen.. 3-18 The MIB Screen.. 3-19 The Maintenance Screen.. 3-20 Chapter 4: TroubleshootingPulling Strap to Release Brake .. 4-3 Limit Switch Alignment.. 4-3 Chapter 5: MaintenanceChapter 6: Electrical Prints and Mechanical DrawingsMachine ManualOrionFlex StretchwrapperRevision List of Figures22 September 2009 Page IIOrionMachine ManualRevision Stretchwrapper22 September 2009 Introduction and Safety ContentsPage IIntroduction and Safety ContentsIntroduction.

8 1-1 About this MANUAL .. 1-2 Copyright Notice .. 1-2 Safety.. 1-3 SYSTEM Safety Recommendations.. 1-4 Hazard Messages .. 1-5 Operation Safety .. 1-6 Maintenance Safety .. 1-7 Lockout and Tagout Recommendations .. 1-8 Pneumatic and Vacuum Systems .. 1-9 Installation and First Time Power Up .. 1-10 Unloading.. 1-10 Inspection .. 1-10 Machine Installation .. 1-11 Assembly Procedure .. 1-11 Machine ManualOrionFlex StretchwrapperRevision Introduction and Safety Contents22 September 2009 Page 1-1 OrionMachine ManualRevision Stretchwrapper22 September 2009 Introduction and SafetyIntroduction and SafetyIntroductionThank you for choosing Orion stretch-wrapping equipment.

9 It is a wise choice, which will benefit your company now and in the uses a unique combination of functional, rugged steel structure and sophisticated control systems to offer equipment high in durability and low in maintenance require-ments. Our advance control systems mean that Orion equipment can be operated safely and efficiently without the need for special operator read this MANUAL carefully and keep it handy. Following these simple operating instructions will insure the safe and efficient performance of this machine while simple maintenance procedures will guarantee a long and productive life of the :This MANUAL covers standard features of the machine.

10 Certain options may not be fully covered due to their unique application. Every effort has been made to ensure document accuracy how-ever, Orion Packaging retains the right to change specifications without notice. In order to acquire more information about custom made features of your machine and to provide quicker service, the following information is required when making an inquiry:1)Model Flex Stretchwrapper2)Serial Number Built in Alexandria Minnesota, USAM achine ManualOrionFlex StretchwrapperRevision and Safety22 September 2009 Page 1-2 About this ManualOrion is committed to helping you maximize the productivity of your SYSTEM . This MANUAL is specifically designed for your packaging SYSTEM , to assist you in the operation and maintenance of your new equipment.