TECHNICAL AND MANAGERIAL REFERENCE FOR …

1 TO 36-1-191 TECHNICAL MANUALTECHNICAL AND MANAGERIAL REFERENCE FOR MOTORVEHICLE MAINTENANCEF09603-89-D-3074 This publication supersedes TO 36-1-191S-1 dated 13 July STATEMENT - Approved for public release; distribution is unlimited (WR-ALC/PA Cert. No. 05-07418). Other requests for thisdocument should be referred to 542 MSUG/GBMUDE, Robins AFB, GA 31098. Questions concerning TECHNICAL content should be referred to542 SEVSG/GBZVS, Robins AFB, GA Under Authority of the Secretary of the Air Force15 DECEMBER 2004 CHANGE 1 - 1 JULY 2005 BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION Dates of issue for original and changed pages 2005 TOTAL NUMBER OF PAGES IN THIS PUBLICATION IS 322 CONSISTING OF THE FOLLOWING:Page* * * 1i - 1iv - 0viii - 1x 0xii 0xiv 01-1 - 02-1 - 02-60 03-1 - 13-9 - 13-15 - 03-24 04-1 - 05-1 - 06-1 - 07-1 - 07-20 08-1 - 08-66 09-1 - 0A-1 - 0TO 36-1-191 LIST OF EFFECTIVE PAGESINSERT LATEST CHANGED PAGES.

2 DESTROY SUPERSEDED portion of the text affected by the changes is indicated by a vertical line in the outer margin ofthe page. Changes to illustrations are indicated by shaded or screened areas, or by miniaturepointing hands.* Zero in this column indicates an original 1 TABLE OF CONTENTSC hapterPageChapterPageLIST OF OF SERVICEABILITY INSPECTION TECHNICAL Inspections .. Vehicles (Receiving Inspec-tion).. Vehicles (Acceptance Inspec-tion).. Assistance Repair/Rebuild INSPECTION , Oil And , Anti-Friction Ball Control PAINTING, MARKING, AND LIGHTING . FOR PAINTING . ADMIN USE REFUELING ENFORCEMENT SEDANS . SPECIAL PURPOSE VE-HICLES AND OF vehicle PATTERN PAINT-ING .. SPRAY EQUIPMENT . FOR PAINTING .. Bed Agent Resistant Coating(CARC) SPRAY GUN OR DEVIATIONS .. DARK REQUIREMENTS FORVEHICLES USED ON LAND-ING MARKINGS.

3 SYMBOL AND IN-TERNATIONAL MARKINGS .. OF OF vehicle IDENTI-FICATION NATIONAL GUARD (ANG) OFFICERS TRAININGCORPS to USED IN TRANS-PORTING SICK AND , AMBULANCE(METROPOLITAN).. (VAN/MODULARTYPE COMMERCIAL, 4 2 AND 4 4 PAINTED WHITE) . (VAN/MODULAR)4 2 AND 4 4 PAINTEDSEMI-GLOSS , 44 PASSENGER, CONVERT-IBLE (MULTILITTER).. , MEDICAL ANDGROUND CONTROL AP-PROACH AND FORKLIFTS .. SIZE/TYPE AND INFLA-TION BUS SAFETY motor CARRIERSAFETY REGULATION DISPENSING AND AIR-CRAFT SERVICING SMOKING WITHIN IDENTIFICATION .. Water Water Trucks:.. DURING COLD COVER ANDNOZZLE Fuel Dispensing Dispensing FUELING TRUCKS .. FLUID VEHICLES .. FUEL FUEL VEHICLES .. SERVICING TRAIL-ERS .. SEMITRAILERS .. FIGHTING INSTRUCTIONS .. OR LYCOMINGAIR-COOLED SECURITY , REFLEX, BASE OPS,AND BASE CIVIL ENGINEER(FIRE MARSHAL).

4 ME VISIBILITY REMOVAL EXPLOSIVE ORDI-NANCE DISPOSAL VEHICLES EQUIPPEDWITH MS51335 SERIESPINTLE MOVING vehicle HAZARD MARKINGS .. OF BALANCE HAZARD CAMOUFLAGE PAT-TERN PAINTED VEHICLES .. LAW 41-PASSENGER IN-TERCITY BUSES USED FORSUPPORT OF OF REFLECTOR-IZED OF REFLECTORIZEDTAPE .. OF REQUIREMENTS .. Signaling LIGHTING CABLES .. OR motor vehicle AND BASE SUPPORTEQUIPMENT CHANGES .. PUBLICATIONS .. DAILY/WEEKLY IN-SPECTION REQUIREMENTS .3-2TO 36-1-191 TABLE OF CONTENTS - MAINTENANCEAND Operator Hydraulic Check Coolant System, Heater andAir Fuel Air Wheels and vehicle Hydraulic System (Special PurposeAssemblies).. Drive Warning Devices And SERVICING LUBRICATION IN-STRUCTIONS AND Special TECHNICAL Data and Product TUNE-UP/EMISSIONOPERATION Emission SPECIAL Hydraulic Systems (Special PurposeAssemblies).

5 Cranes, Crane Shovels, High ReachTrucks, Line maintenance Natural Gas Cylinder/Tank TECHNICAL INSPECTION AFTOFORM 91, LIMITED TECHNI-CAL INSPECTION (LTI)- motor Transfer ( vehicle Being Transferredto Another Installation).. ACCEPTANCE INSPECTION .. SEMI-TRAILER INSPECTIONS .. Annual Buffing Compressed Vulcanizing Sharp Or Pointed Tire Injury Air Pressure (Tire).. OF CONSTRUCTION Rayon Polyester Nylon TIRE Conventional Bias Bias Special Use HANDLING TIRE SIZE TIRE Tire TIRE TIRE WHEEL NUT SAFETY ECONOMY AND SELECTION OF Steel Belted Radial Non-Radial TIRE TIRE Valve Positioning and INSPECTION AND SERVICING .. IN-USE Operator maintenance Tire Shop Base Storage Supply Inspection.

6 RETREADING TECHNICAL Economic Restrictions on the Use of Procedures for Obtaining REGROOVING TECHNICAL 36-1-191 TABLE OF CONTENTS - CONTINUEDC hapterPage ChapterPageChange Restriction on the Use of RegroovedTires .. SERVICING RADIAL Lubrication .. Inflation .. REPAIR PROCEDURES FORTIRES .. Evaluation and Repair MOUNTING AND DEMOUNTINGTUBELESS TUBE-TYPE INNER TIRE RIMS .. DETACHABLE DROP-CENTER SERVICING MULTI-PIECE Employee Tire Servicing Wheel Component Acceptability .. Safe Operating OrderingInformation .. USE OF STUDS IN TIRE Pressure VEHICLES EQUIPPED WITHDISC STORAGE OF USE OF FOREIGN OBJECT DAM-AGE (FOD) SOLID AND SEMI-PNEUMATICTIRES .. TYPE OF Standard Solid Rubber Cushion Rubber TYPE OF PressOn.

7 BoltOn .. IntegralType .. Solid Lug Base Semi-Pneumatic Lug Base Type .. TREAD Smooth Grooved Diamond RibTread .. PREVENTIVE maintenance .. CRITERIA FOR REMOVAL OFTIRES .. TIRES CONSIDERED UNSER-VICEABLE ON EQUIPMENTBEING PROCESSED FOR CONTROL OF SUPPLY TURN-IN PROCEDURES FORUNSERVICEABLE PROCEDURES FOR REPAIR-ABLE/RETREADABLE TIRES . SEASONAL TIRE STORAGE OF TIRE TIRE INVENTORY THE TIRE AND RIM ASSOCIA-TION CONVERSION REPAIR ALLOWANCES AND REPLACE-MENT COMMAND ONE-TIME AGE .. STANDARD REPAIR DIRECT DIRECT INDIRECT OTHER HOURLY LABOR DEPOT LEVEL ACCIDENT REPAIR ESTI-MATES .. REPAIR ESTIMATES FOR CON-TRACTOR MAINTAINED 36-1-191 TABLE OF CONTENTS - CONTINUEDC hapterPage FOR REPAIR.

8 AUTHORITY FOR MINI-MUM ESSENTIAL REPAIRS .. AUTHORITY FOR MA-JOR OF REPAIR RE-QUESTS FOR MAJOR FOR APPROVAL OFMAJOR OF VEHICLES .. OF CORROSION PREVENTION AND CON-TROL FOR AIR FORCE VEHICLES .. PUBLICATIONS .. FORCE CONTROL LEV-ELS .. CORROSION AND FOR APPLICATION . OF CLEANING AND COR-ROSION Of of Cleaning and the Use ofSalt-Water Washdown Additives . Cleaning and Material Pro-cess Preventive Compounds(CPC) Types And Applications .. Sealers and Sealant THEORY, CAUSEAND of Related Chemical of of Affected By of INFLUENCING Cell , Dust, and Volcanic Mechanical Welded Preventive maintenance (PM)..6-537 Action Deficiency Report (MDR) . Unsatisfactory Report(VUR).. Warranty Report (AWR) .. Only: Warranty SatisfactoryReport (IWR).. Improvement Project(MIP).

9 Exhibit Holding 36-1-191 TABLE OF CONTENTS - OF AND Warranty Control For and Period Adjustments .. vehicle DELIVERY SERVICES WARRANTY PROCE-DURES WITHIN THE 50 STATES OF THE UNITEDSTATES AND THE DISTRICTOF Force Warranty Corrections (Non-Dealer) GarageWarranty Warranty Corrections .. Force Repair of Warranty Cov-ered Vehicles Without Force Emergency Repair of War-ranty Covered PROCEDURES OUT-SIDE THE LIMITS OF THE 50 UNITED STATES AND THEDISTRICT OF COLUMBIA .. Of Defective Report DR Of MDR STORAGE AND FOR PROCESS-ING AND DEPROCESSING .. Responsibility . EXPORT OVERSEAS .. OF PRESERVATION .. PROCEDURES .. OF COLUMNS .. PREPARATIONS . (STATUS OF PRESER-VATION AND PROCESSING)INSPECTIONS FOR VEHICLESPRESERVED FOR LEVEL A .. Storage And Or Stacking For Storage.

10 And Fire Security And Fire Insect And Rodent OF STORED VEHICLES .. 36-1-191 TABLE OF CONTENTS - DuringStorage .. Shipping .. Other DETAILED Preparation For Exercise Exceptions:.. Purpose And Instructions .. Specific OilPurge .. SteamPurge .. FOLLOW-ON PREPARATION FOR AIRLIFT OFFUEL SERVICING VEHICLESUNDER FIELD CONDITIONS(APPLICABLE TO ACC, AF-SOC, AND ANG UNITSONLY) .. Safety Off-FogPurging .. Equipment 8-649 INTERMEDIATE AND DEPOT REPAIR OFVEHICLES AND CHANGES .. CRITERIA ANDPRODUCTION COMPLETIONDATES .. AIR FORCE TECH-NICAL ORDER (AFTO) FORM91-1 DISCREPANCY RE-PORTING .. WR- VEHICLES AND COMPONENTSNOT ELIGIBLE FOR vehicle COMPONENTS ELI-GIBLE FOR DEPOT AUTHORIZED DEPOT maintenance ASSISTANCE .. WR- vehicle ADDITIVE REQUIREMENTS.