Technical Data - Diesel Generator

1 Technical DataBasic Technical dataNumber of cylinders .. 4 Cylinder arrangement .. in-lineCycle ..4 strokeInduction system .. turbochargedCombustion system .. direct injection dieselCompression ratio.. 18,2:1 Bore .. 105 mmStroke .. 127 mmCubic capacity .. 4,4 litresDirection of .. anticlockwise when viewed from flywheelFiring order (number 1 cylinder furthest from flywheel) .. 1 3 4 2 Estimated total weight of Electropak (dry) ..474 kgOverall dimensions - Electropak-height .. 967 mm-length (air cleaner fitted) .. 1238 mm-width .. 637 mmMoments of rotational inertia (mk )Engine rotational components.

2 Kgm Flywheel .. kgm Centre of gravity (fan face to flywheel housing)Forward of rear face of cylinder .. 227,2 mmAbove crankshaft centre line .. 160,4 mmOffset to RHS of crankshaft centre line .. 8,1 mmPerformanceNote:All data based on operation to ISO 3046-1:2002 standard reference ratings certified to within .. + 5%Speed variation at constant load .. + 0,25%Cyclic irregularity for 1,2kgm flyweel inertia @ 1800 rev/min .. 0,0118 .. Test conditions-air temperature .. 25 C-barometric pressure .. 100 kPa-relative humidity .. inlet restriction at maximum power (nominal).

3 5 kPa-exhaust back pressure at maximum power (nominal) .. 15 kPa-fuel temperature (inlet pump) .. 40 CSound levelSound power level (exhaust piped away, cooling pack and air cleaner fitted) .. 106,5 dB(A)Note:Note: Sound power level calculated from the mean of 4 microphones sited, in front, right, left and above the engine (1m away)If the engine is to operate in ambient conditions other than those of the test conditions, suitable adjustments must be made for these changes. For full details, contact Perkins Technical Service capability: Certified against the requirements of Tier 3legislation for non-road mobile machinery, powered by constantspeed engines (EPA 40 CFR Part 89 Tier 3).

4 General installationDesignationUnitsPrimeStandby Gross engine powerkWb58,064,0 Electropak nett engine powerkWm57,063,0 Brake mean effective pressurekPa879971 Engine coolant flow (against 35 kPa restriction)l/min151 Combustion air flow (at rated speed)m /min5,25,3 Exhaust gas flow (Max.)m /min12,813,7 Exhaust gas mass flowkg/min6,36,5 Exhaust gas temperature (turbocharger outlet) C532571 Boost pressure ratio2,22,3 Overall thermal efficiency (nett)%3533 Typical genset electrical output ( 25 C)kWe51,356,7kVA64,170,9 Assumed alternator efficiency%90 Energy balanceEnergy in fuelkWt172,1190,1 Energy in power output (gross)kWb58,064,0 Energy to cooling fankWm1,0 Energy in power output (net)

5 KWt57,063,0 Energy to exhaustkWt59,366,9 Energy to coolant and lubricating oilkWt42,346,1 Energy to radiationkWt12,513,11100D Series1104D-44TG1 ElectropaK1104D-44TG1 - Left side view GAA0760 1238,4 OVERALL DIMENSION175,1 BREATHER OUTLET156,488,976,255,647,6226,4136,9234 ,3558,5351,1264,2186,3832,4365,494202462 ,5140,2423,3524,4492,8517,5221,1216,7509 ,1 DEUTSCH DT 02P CONNECTOR10001500 OPTIONS SHOWNACHN0145 A8053/A8054C0001D0004E0111F0022G0101H122 0HD004J0051JD001K0001L0056M2416N0101Q110 0S0114SD003T0000V3201VD001W0008X0001ZC00 2ZJ006ZL002ZM803 XXYY4-M12 X 1,75 BOTH SIDESM10 X 1 PLUGGEDCUSTOMER CONNECTIONDEUTSCH CONNECTORINLET CONNECTION TO SUIT 8 BORERUBBER HOSERETURN TO TANK CONNECTION TO SUIT8 OR 10 BORE RUBBER HOSE16 ACROSSFLATSOIL PRESSURE SWITCHTAPPING M12 X 1,5 DEUTSCH CONNECTORFOR LUBRICATING OILPRESSURE SWITCH1104D-44TG1 - Front view GAA0760 637 OVERALL DIMENSION298,7291,5705,9141,2131,5131,52 65,6262,5240,42431000 ZZYY1104D-44TG1 - Right side view GAA0760 887,3219171403,576,288,955,647,6889540,5 627,1232,3416519260,3966,6 OVERALL DIMENSION216,7221,1432,5545,9455,6456.

6 6 ALTERNATOR1210001500 XXYY16 ACROSSFLATSTEMPERATURE SWITCHEARTH TERMINALM8 X 1,25 BATTERY TERMINALM8 X 1,252 x 211104D-44TG1 - Rear view GAA0760 266,8218,1 STARTER MOTOR224,287,3201,9212,7 MAX238,1238,1 YYZZ12-M10 X 1,5 X 20 DRILL PATTERN,FLANGE AND SPIGOTTO X ON333,38 X 25,4 EQUISPACED ON295,28 X 1,25 X 14,3 EQUISPACED ON203,2 - Plan view GAA0760 346,5 EXHAUST OUTLET138,146271588,2393,664,4223,4255,5 XXWWDEUTSCHDT O2 PCONNECTORC ooling systemCooling pack-overall weight (wet) .. 71 kg-overall face area .. 275834 mm -width .. 550 mm-height.

7 762 mmRadiatorFace area .. 275834 mm Number of rows and materials .. 2 rows, aluminiumMatrix density and material .. 12,7 fins per inch, aluminiumWidth of matrix .. 526,2 mmHeight of matrix .. 524,2 mmPressure cap setting (min) .. 100 kPaFanDiameter .. 457,2 mmDrive .. :1 Number of .. 7 Material ..compositeType .. pusherCooling fan air flow @ 1800 rev/min .. 98,2 m /minCoolantTotal system capacity .. 16,5 litresEngine capacity .. 7,0 litresMaximum top tank temperature .. 112 C Temperature rise across engine .. 6,6 - 7,0 C Max. permissible external system resistance.

8 35 kPaThermostat operation .. 85 to 95 CCoolant pump drive type .. Gear drivenRecommended coolant: 50% anti freeze / 50% water. For complete details of recommended coolant specifications, refer to the Operation and Maintenance Manual for this engine modelDuct allowanceElectrical system-type .. 12 Volt negative earthAlternator ..Denso A115i-alternator voltage ..12V-alternator ..65 - 175 AStarter motor type .. Iskra-starter motor voltage ..12V-starter motor power .. 3,2 kW-starter motor power AZF .. 4,0 kWNumber of teeth on flywheel .. 126 Number of teeth on starter.

9 10 Minimum cranking speed .. 100 rev/minStarter solenoid maximum -pull-in current @ 0 C ..62A-hold-in current @ 0 C ..14 ACold start recommendationsMinimum required cranking speed over TDC .. 100 rev/minCold start recommendationInduction systemMaximum air intake restriction-clean filter ..5 kPa-dirty filter ..8 kPa-air filter .. paper elementExhaust systemMaximum back pressure-1800 rev/min .. kPaExhaust outlet, internal diameter .. 64 mmFuel systemType of injection .. directFuel injection pump ..Delphi DP310 Fuel .. unit injector / multi-holeNozzle opening pressure.

10 18,5 MPaFuel filter particle size (maximum).. 2 micronsFuel lift pump-max flow through customer filter .. 2,2 litres/min-max fuel supply restriction at lift pump ..40 kPa-max fuel return restriction @ low idle ..50 kPa-max fuel return flow .. 0,8 m /minMaximum suction head .. 17 kPa ( m)Maximum static pressure head .. 10 kPa ( m)Governor typeLCS electronic - speed control conforms to ..ISO 8528, G3 Mechanical - speed control conforms to..ISO 8528, G2 Maximum additional retsriction (duct allowance) to cooling airflow and resultant minimum airflowAmbient clearance50% GlycolDuct allowancePam /min46 C20060tbatbatbaStarter modelAt Temp.